AV - Advanced Valve System Flexible Intelligent Future-orientated

Innovative Technologies Combined in one Valve System Construction Due to the new valve concept of the “diagonal spool” the AV-system has got smallest dimensions Materials Latest high-tech plastics enable optimized geometries und reduced weight Design The latest Design increases the flow rates within smallest dimensions Innovations Many detailed improvements on service friendliness, modularity, connectivity and functionality The AV-system offers a future-orientated pneumatic solution, which is adaptable to nearly every application.

Strength at a Glance Space and weight optimized Long life time (up to 140 Mio cycles) 2 Sizes: AV03: 300NL/min, AV05: 700 NL/min Modular and flexible base plate system Up to 64 valves (128 coils) Various pressure zones & electrical zones Dual pressure and vacuum applications Electrical connectivity Single wire, D-Sub, Field bus + I/Os, IO-Link Integrated EP pressure regulators Safety applications Service friendly Online configurator

Overview - Variants Sizes AV03: 300 NL/min AV05: 700 NL/min AV03/05: Combined system Electrical connectivity: D-Sub multipole connection Advanced Electronic System AES Field bus connection I/O- modules IO-Link Single wiring

Overview – AV Valve Technical Data Pressure range -0,9 to 10 bar Pilot pressure range 3 to 8 bar Electrical consumption: 0.55W (1 W switch on) Switching times: down to 8 ms (5/2 double solenoid) One-screw fixation Manual override push / push turn-detent LED indication Bipolar use Valve functions: 2x2/2, 2x3/2, 5/2, 5/3 No Overlapping Lifetime AV03 up to 140 Mio B10 AV03 up to 71 Mio cycles Valve width: 12.5 mm Designation area Manual override Push Push/turn-detent Pilot valve Reduced power: 0,55 W Bipolar use AVENTICS development Fixation One screw assembly Large screw head TX8 Diagonal spool Optimized construction Less space Larger flow -0.9 to 10 bar Designation area Fixation Hook for easy assembly Base plate Optimized construction 2-station, 3-sstation Working ports Exchangeable D4,D6,D8 Straight & Elbow fittings

Overview – AV03/05 with D-Sub AV-EP AV03 & AV05 Single position Pressure zone Control via M12x1 Electrical connection D-Sub 25-pin: 24 valves Pinning: Type A: GND=Pin 25 Type B: GND= Pin 13 D-Sub 44-pin: 34 valves GND=Pin 44 Exhaust Common collected 3&5 Separate collected 3&5 AV05 Pilot air Intern/extern AV05: Changeable via right endplate Connection direction TOP SIDE Assembly Direct assembly DIN-rail via adapter AV03 / AV05 300 NL/min 700 NL/min IP rating IP 65 D-Sub cables Straight 90° for optimized dimensions Supply plate Pilot air: internal/external Pressure zones Base plates Single solenoid version for up to 34 valves Double solenoid version for high flexibility

Overview – AV03/05 with AES AV-EP AES Bus coupler AV03 AV05 Single position Pressure zone With/without display AES Bus coupler Profinet IO Ethernet IP Ethercat Powerlink Profibus CanOpen Device Net AV03 300 NL/min AV05 700 NL/min AES IO Modules Digital Input Digital Output Analogue Input Analogue Output Special modules Pressure sensor M8x1, M12x1 Spring clamp D-Sub Exhaust Flat silencer Common collected 3&5 Separate collected 3&5 High tech polymer Robust and light weight Pneumatic connections Changeable D4,D6,D8 Straight & Elbow fittings Pressure range 3 to 8 bar (internal) 0 to 10 bar (external) Maximum extension Up to 64 valve (128 coils) Up to 10 AV-EP Up to 10 I/O modules Total data width: 512 Bit IN/OUT Power supply Standard M12x1 – 4A Voltage gavanically insulated Voltage zones for valves and IOs Power supply via 7/8”

Overview - AES - Advanced Electronic System Connectivity All relevant field bus protocolls Future-ready with webserver Functionality 15 types of I/O modules Up to 10 modules in one system Effciency Optimized for small dimensions Performance Internal cycle time < 1ms 512 I/O signals 128 outputs for valve coils Dimensions Bus coupler: Heigth, depth: same size as AV03 Width:37.5 mm I/O modules Depth: as AV03 Width: 50 mm

Overview - AES- I/O-Modules M8-Modules Pressure Measurement Modules M12-Modules Other Modules Power Supply Modules 8 digital In-/Outputs 16 digital Inputs 8 digital In-/Outputs 16 digital Inputs 4 analog Inputs 24 digital Outputs - D-SUB 4 x analog pressure 0 - 10 bar 4 x analog pressure -1 – 1 bar 7/8” Power supply - Voltage zones 2 analog Inputs 2 analog Outputs 16 digital Outputs - Spring clamp M12 Power supply - Voltage zones EP-regulator-Module Controller Module 16 digital Inputs - Spring clamp

Overview – AV03/05 with IO-Link IO-Link Type B Separate power supply for valves M12 connection Valve drivers included Up to 24 solenoids / 24 valves (3 byte) Min. 6 valves Diagnosis Power supply UA out of tolerance Extension with D-sub base plates and supply modules (pressure zones) AV03/AV05 Up to 24 valves / 24 coils IO-Link M12x1 Type B Base plates Standard modules out of D-sub building kit

Overview – AV03/05 with Single Wiring Standard AV valve IP20 solution for AV03 AV05 on request IP65 solution for AV03/05 Extension Up to 64 valves AV03-valve Standard AV valve AV03 / AV05 AV03 Single wiring IP20 Spring clamp in base plate integrated Single wiring IP65 Control of 2 valves via M12 connection Integration into Field bus or Multipole systems

Overview – Pressure regulator AV-EP AV03/AV05 Field bus Integrated EP pressure regulator AV03 /AV05 Analog version for Multipole Field bus controlled version Single pressure regulator Pressure zone regulator Display optionally Classic / Smart version Stand alone EV03 AVENTICS Multipole

Overview - Modular Design Exhaust module Flat silencer Collected exhaust Exchangeable AV valves One screw assembly Internal electrical linking Modular extension concept Right end plate Option: collected pilot air exhaust AV05-option: pilot air changeable Left end plate Initial supply plate Internal/external pilot pressure Changeable fitting (Port 1) Tie rods AV03: one tie rod AV05: two tie rods Supply plate Internal/external pilot pressure Up to 32 pressure zones Base plate 2-station 3-station Changeable fittings 14

AV - Accessories Function modules DIN-rail adapter Plugs and cables Adaptable to AV-system One module for both sizes AV03 & AV05 Pressure regulators Flow couplers Simple increase of flow Exhaust module (for 5/3cc) Throttle module Tamper-proof cover plate Shut-off module DIN-rail adapter Plugs and cables

AV in Safety Related Control Circuits Documentation safe position of 5/2 double solenoid valves utilization of 5/3 valves failure exception internal electrical connections of D-Sub-base plates Electric supply plates For separated voltage zones Galvanically insulated Safe voltage shut off via PNOZ B10-values of valves Available in Sistema data base Up to >70 Mio cycles, best in class for soft sealed valves Control module For separate control of 2 valves Via M12 connection MTTF-values of electrical parts Base plates Fieldbus couplers I/O modules Pressure regulator valve Reduced force Regulated port 2&4, 2, 4 Pressure measuring module For high diagnosis cover ratio Pneumatic supply plates Up to 32 separated pressure zones Separated pilot air, Channel 1,3,5 Galvanically isolated logic and actuator voltage Exhaust module, pn. controlled Exhaust of port 2&4 in combination with 5/3 CC valve Separate pilot pressure Internal / external Pilot exhaust separated from 5&3 Shut-off module, mech. controlled Shut-off of working line 2&4 Tamper proof option

Online Configuration and Documentation Configurator Free-of-charge Easy step-by-step configuration Save own configuration Download of project documentation Documentation content 2D, 3D data Pneumatic circuit diagram Assembly instruction and drawing Bill of material / Spare part list Manual Free-of-charge-download Factory-delivered Systems Individual order number QR-code Link to configurator data AV05

Strength and Advantages for your Benefit Modular building system Large functionality High flexibility Electrical Connectivity Single wire, D-SUB, Field bus Easy system integration Small dimensions Low weight Energy savings Space reduction AVENTICS configurator Product documentation Complete documentation Immediately available

The Advanced Valve System Flexible Intelligent Future-orientated