OIIE/OGI Pilot Phase 3 Pilot Overview

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Presentation transcript:

OIIE/OGI Pilot Phase 3 Pilot Overview September 24, 2018

OIIE Coordination Points with CII What is the Open Industrial Interoperability Ecosystem (OIIE)? A supplier-neutral industrial digital ecosystem specification for process industries and their suppliers Primary OIIE Objectives (Industry Digitalization and Interoperability) Provide a pragmatic, provable basis for process industry digital transformation by 2020 Connects O/Os, EPCs and OEMs as well as other industry suppliers OIIE Methods Industry Use Case Driven- Reflecting prioritized functional and non-functional requirements Incrementally Defined and Improved using multiple existing standards used together in a repeatable, scalable way Consistent IT/IM Architecture for Intra and Inter-Enterprise Activities Build and Maintain the supplier neutral specifications for a Digital Twin meeting identified industry requirements Use Digital Twin as contextualization for IIOT, Big Data and Analytics OIIE OGI Pilot- R&D Probing grounds for OIIE and ISO 18101 Request for CII - Alignment between key MIMOSA and CII Workstreams and Organizations CII Advanced Work Packaging-OIIE/MIMOSA Solutions Packages and Standard Systems Packages for Oil and Gas Process industry Practices and MIMOSA CII/Fiatech Interoperability Charter

Full Asset Life-cycle Management Completion, Commission and Startup Continuous Improvement Feedback Loops Product Design Product MFG Process Engineer Simulate Engineer Design Procure Construct Operate & Maintain (O&M) End of Life Device/Equip Manufacturing Platform Integrator Capital Project Owner/Operators Product Model/Product=Component/Systems(Packages)/System of Systems/Plant/Facility/Platform Life-Cycles Derived from ISO TC 184 Manufacturing Asset Management Integration Task Force Final Report

Standard OIIE/OGI Use Cases Cross Project Activities Capital Projects Complete/ Commission/ Startup Operate/ Maintain Decommission/ Dispose Opportunistic Handover of Structured Digital Assets Sustained Life-cycle Digital Asset Management OIIE Use Case 1: Information handovers to O&M OIIE Use Case 2: Recurring Engineering Updates to O & M OIIE Use Case 3: Field Changes to Plant/Facility engineering OIIE Use Case 4: Enterprise Product Data Library management (tied to ISDDs) OIIE Use Case 5: Asset Installation/Removal Updates OIIE Use Case 6: Preventive Maintenance Triggering OIIE Use Case 7: Condition Based Maintenance Triggering Yellow Use Cases in Phase 3 – Sub-Phase 1 OIIE Use Case 8: Early Warning Notifications OIIE Use Case 9: Incident Management/Accountability OIIE Use Case 10: Automated Provisioning of O & M systems OIIE Use Case 11: Enterprise RDL Management OIIE Use Case 12: RFI and RFI Response (Models Meeting Requirements and Model Information, Green and Brown Field) OIIE Use Case 13: Lockout/Tagout

Supplier Neutral Industrial Digital Ecosystem Digital Ecosystem Concept Specialized For Process Industries Network of Enterprise Ecosystems Interoperating Enterprise Digital Ecosystems EPC Ecosystem Owner Operator OEM Com-ponents Systems Supplier Neutral Industrial Digital Ecosystem Enterprise Ecosystem Nodes

OIIE Inter-Enterprise Systems Connectivity and Services Architecture EPC Firms IT Networks Engineering , Procurement and Construction OIIE Inter-Enterprise Systems Connectivity and Services Architecture Functional and Technical Requirements Business Requirements OEMs Manufacturers IT Networks Automation and Control Enterprise Business Systems PFD, P&ID, Tags, Docs & Requirements Owner/Operators IT Networks Automation and Control Enterprise Business Systems Model and Instance Information Operations & Maintenance Data (Monitoring, Diagnostics Prognostics) Manufactured Asset Data (Make/Model Information, Serial #) 7ohnyMy liukmhmmmm

OIIE Intra-Enterprise Systems Connectivity and Services Architecture Enterprise Business Systems OIIE Administration Planning Engineering Design Construction Management Operations Management Operations Risk Management Maintenance Management IEC 62264 Messaging Service Model /OpenO&M Information Service Bus Model Standard, Cloud Friendly Enterprise Solutions Architecture For Digital Business Ecosystems Inter-Enterprise Connections Trusted Systems Automation and Control HSE and Operation Monitoring Prognostic & Health Management Connectivity Legend Automation Control Bus IIoT Connections IIOT Device (Constrained) Device Device Sensor/ Transducer Trusted IT/OT connections ISBM Web Services (Constrained) Shared Information and Semantic Context Enterprise Reference Data Libraries IIoT Device Metadata Industry Reference Data Libraries IIoT Device Metadata (ISO 15926, OTD, CDD…)

OIIE OGI Pilot Next Phase (s) Objective- Drive Industry Digital Business Transformation Reach agreed “industry digitalization inflection point” by 2020 Aligned with CII/Fiatech, IOGP and NIST Priorities 3 Sub-phases – 5 months each 1st sub-phase– Validate ISDD Process, Add 50+ISDDs, Core OIIE Use Cases covering asset life-cycle Sub-phases 2 and 3 add AWP, 2 JIP 33 Packages, More OIIE Use Cases, ISDDs and suppliers, add target unit(s) Sub-Phase 1 - 5 Priority Use Cases covering key parts of life-cycle, using ISDDs for properties RFI/RFI Response (Greenfield) – Main source of information for Model Selection Install Assets on Functional Locations (Greenfield Capital Project) CBM Information Capture and Triggering (2 Device Classes with ISDDs, Instrument and Drive/Motor) Remove and Replace Use Case RFI/RFI Response (Brownfield) – Core for Information Remediation Build 50+ ISDDs (ISA Rev 1 Sheets plus 5 others), Validate overall ISDD Process through use cases included Use Existing Debutanizer Tower Engineering Dataset (Originally provided by Worley Parsons) and Add To It Focus on Condenser Unit which includes the instrument and equipment classes with existing ISDDs

OIIE Standardized Use Case Architecture Standardized Methodology to Define and Re-use OIIE Components User Stories Background Scope Preconditions Successful End Condition Use Cases Actors Data Content Data Formats Reference Data Information Service Bus Configuration (OIIE) Events Scenarios Individual Message Exchange Specific Data Content (Information/Data Model?) Required data processing Expected Response Event (if any) CCOM BODS are an implementation of Events Events Actors Triggers Process Workflows Scenarios User Stories High-level Pictographic Depict 1 or more Use Cases, Scenarios, and/or Events Actors, Systems, Exchanges, Data

Debutanizer Tower P&IDs – Worley Parsons

Business Driven ISDD Build and Use Plan for 2018/2019 75 ISA Rev 1 Sheets Pilot Sub-Phase 1 A 5 Other I S D B 25 ISA Rev 1 Sheets Pilot Sub-Phase 2 C 15 Other I S D +ISDDs based on CFIHOS Classes Numbers of Properties on ISDs All properties needed for digitalization ISA- 150-350 API- 100-900* Business-Driven Work Arounds CFIHOS Limited number of properties (30-50) based on current industry use practices ISA Rev 1 Sheets can now be converted to ISDDs through mostly automatic processing. Will work with members and industry to prioritize Sets B and D and work around strategy for all remaining classes.

Current ISDD Build Process Applies to ISDs from all sources (ISA, API, IEC, etc.) Degree of automation differs based on the complexity/consistency of the datasheet Manual QA review identifies issues with extracted properties and issues/ambiguities in source datasheets XML–primary format for ISDDs JSON–for IoT, light-weight data exchange (instance data sets & events) Excel Spreadsheet–for Human Readability

Backup Slides

Critical Infrastructure Sectors – From PDP 21-2013 Chemical Sector-Specific Agency: Department of Homeland Security Commercial Facilities Sector-Specific Agency: Department of Homeland Security Communications Sector-Specific Agency: Department of Homeland Security Critical Manufacturing Sector-Specific Agency: Department of Homeland Security Dams Sector-Specific Agency: Department of Homeland Security Defense Industrial Base Sector-Specific Agency: Department of Defense Emergency Services Sector-Specific Agency: Department of Homeland Security Energy Sector-Specific Agency: Department of Energy Financial Services Sector-Specific Agency: Department of the Treasury Food and Agriculture Co-Sector-Specific Agencies: U.S. Department of Agriculture and Department of Health and Human Services Government Facilities Co-Sector-Specific Agencies: Department of Homeland Security and General Services Administration Healthcare and Public Health Sector-Specific Agency: Department of Health and Human Services Information Technology Sector-Specific Agency: Department of Homeland Security Nuclear Reactors, Materials, and Waste Sector-Specific Agency: Department of Homeland Security Transportation Systems Co-Sector-Specific Agencies: Department of Homeland Security and Department of Transportation Water and Wastewater Systems Sector-Specific Agency: Environmental Protection Agency

Industry Standard Data Sheets (ISDs) Currently have identified 263 source ISDs in common use Most commonly identified ISD publishers are listed below Current recognized metrics and processes will change as industry digitalizes API 15 (+20 ISO equivalents) ASME 2 (+1 ISO equivalent) IEC 10 ISA 166 ISO 28 NORSOK 31 P I P 11

DATASHEET TYPE (All Versions) Dow List DATASHEET TYPE (All Versions) Dow Pressure Safety Valve Dow Pressure Vessel Dow Centrifugal Pump Non-API  (aka ANSI) Dow Shell And Tube Heat Exchanger Dow Filter Cartridge Or Basket Dow Piping - Hose and Coupling Dow Air Driven Diaphragm Pump Dow Centrifugal Pump Sealless Dow Storage Tank Dow Pressure Vacuum Relief Vent Dow Steam Trap

Contextualization for Open Industrial Interoperability Ecosystem using MIMOSA CCOM 4.x, ISA, OAGi, ISO and IEC Standards Process Engineering-(CCOM Segment Networks)- PFDs Work Processes followed for CAPEX and OPEX (Intra and Inter-Enterprise) Production Process to be supported by Plant/Platform/Facility Functional/Systems Engineering-(CCOM Segment Networks)- P&IDs , other schema System of Systems Systems (Functional Packages) Functional Locations (P&ID Tag) Components Sensors Models - (CCOM Model) – Used for MFG Model and Package Model Serialized Equipment & Devices-(CCOM Assets installed in CCOM Functional Locations) Multiple Breakdown Structures as Needed- Taxonomic views of same CCOM objects Enterprise Breakdown – Enterprise/Area/Unit (ISA 95/88) Maintenance Breakdown Structure - (eg ISO 14224) ISDDs - Property Sets for ALL Functional Locations, Equipment and Devices IIOT- Data captured by Sensors is Contextualized by ALL of Above