USJE Integrated Environmental Permit Application Bosko Nikov bosko.nikov@mt.net.mk
USJE Integrated Environmental Permit Application The Choice Willingness Location Already achieved results Human resources
USJE Integrated Environmental Permit Application The Company PRESENTLY: 574 Employees: Established 1955 1968 Kiln #3 Products: 1970 Kiln #4 Clinker Cement Insulation material RMC 1980 Major reconstruction 1998 TITAN TAKES OVER
USJE Integrated Environmental Permit Application Location
USJE Integrated Environmental Permit Application Operation Dry process Cyclone preheater No precalciner Fabric filters
USJE Integrated Environmental Permit Application Present Emissions Dust (TPM) Point sources 16 mg/Nm3 Fugitive (incl. Quarrying and transport) 0.198 kg/t Point sources 73 g/t SO2 835 mg/Nm3 NOx Point sources
USJE Integrated Environmental Permit Application Quality Management ISO 9000/2000 Environmental Management System Preparations for ISO 14001 Emissions Monitoring System: Centralized and computerized data acquisition and reporting
Emergency Response Plan General Issues (Reputation/image) Operational (Equipment, health and safety, security, human resources) Finantial Sources/reasons for emergency Preventiov/response Accidents reported
USJE Integrated Environmental Permit Application Integrated permit Stright the way or via an adjustment (compliance) plan? Gap between the current practice and BAT Investments required Financial burden Time required Technical viability
USJE Integrated Environmental Permit Application Activities: Not addopted yet Law on Environment Waiting to be issued Ordinance on IPPC Application form Main company’s activity
USJE Integrated Environmental Permit Application Activities completed: Collecting data on raw materials, energy and auxiliary materials Emission measurements carried out by authorized laboratories Public communication established
USJE Integrated Environmental Permit Application Comparison with BAT Indicator BAT USJE Nox (mg/m3) 200-500 835 SO2 (mg/m3) 200-400 68 Dust (mg/m3) 20-30 16 Energy use (MJ/t) 3000 3700 Electricity (kWh/t cement) 90-130 99
USJE Integrated Environmental Permit Application Comparison with BAT Raw materials preparing Improvement required Products handling Improvement required Process optimisation Required Monitoring Satisfactory EMS On the way Emergency response Modifications required
USJE Integrated Environmental Permit Application Conclusion Usje cement plant is seriously being prepared for submitting the application form for integrated permit In order to reduce the financial burden they will rather apply for adjustment permit as soon as the new Law on the environment comes into force