© 2010 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners. © Invensys 2011Invensys proprietary & confidentialSlide 2 OXAL121 - Intelligent Engineering A Practical Way to Reduce Project Risk and Deliver Faster with Better Quality Joe Lindley Keith Perkins Global Engineering Management November 2011

Slide 3 Invensys Enterprise Control Offerings Manufacturing / Production Operations Corporate Integration and Collaboration Platform Automation Invensys and Third Party Software Applications Invensys and Third Party Enterprise Control System IT Platform Corporate Systems

Slide 4 Integration & Collaboration Platform Enterprise Integration Workflow Open Device Integration Web Portal Application Toolkit Historian Third-Party Offerings Software Applications Execution Manufacturing Execution Systems Batch Enterprise Asset Management Mobile Workforce Management Performance Enterprise Manufacturing Intelligence Performance Measurement and Reporting VisualizationQuality Asset Performance Optimization Operator Training Design Advanced Process Control Simulation / Optimization Control DCSPACSCADAHMI Safety Safety Instrumented Systems General Purpose Safety Turbomachinery Control Measurement & Instrumentation Controllers Recorders Automation Software Applications Where The Offerings We Will Discuss Fit Within The InFusion Enterprise Control System

Slide 5 Pillars of Operational Excellence and Focus of This Discussion Level 3 (Multi-plant/Multi-site) Level 2 (Plant Floor/Area) Level 1 (Resource/Asset) OperationalExcellence Environment And Safety Control People Asset

Slide 6 Intelligent Engineering The Problem The Invensys Approach To Project Execution

Slide 7 What clients have been telling us Time to market – need to be online faster with reduced risk and minimum cost Automation system requirements mature late in the project lifecycle Design validation occurs too late in the project lifecycle Managing change is an issue Global engineering workforce is required with local content Systems have become more inter-dependant and complex to integrate Multiple groups are required; internal, vendor, external We have a shrinking resource pool Need to mitigate human errors Supplier Provided Automation Services Worldwide Outlook, 2009

Slide 8 The Engineering Problem Engineering Manual Translation Bottom drawer tools

Slide 9 Invensys Response Reduce risk of schedule extension due to changes by capturing knowledge and using automation Drive consistent global execution using automated workflow and global standards Integrate Client Design tools including SmartPlant Instrumentation & P&IDs into process Provide tools to help clients and EPCs capture requirements Minimize manual activities by auto-generation of automation system configuration Provide capability to validate process design earlier by providing auto-generation of plant model and instrument validation Provide operator familiarization early by auto-generating plant models

Slide 10 Our Approach Define Global Standards Integrate Plant Engineering Tools Provide tools to: – Manage Workflow – Capture Knowledge and Requirements – Automate Workflow Test early and often Divide project into separate Unit projects Use Plant Simulation from the start Consistent use of best practice Make better use of existing data Reduce manual errors Find problems early Experience whole process early More robust testing

Slide 11 Bridging the Gap Intelligent Engineering Tools Intelligent Engineering Tools Invensys Product Configurators Invensys Product Configurators Plant Design Tools Plant Design Tools

Slide 12 Project Activities Lets consider an Integrated Control and Safety System with an Operator Training Simulator Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 13 The Project Framework Consistent process execution Enable collaboration between engineering teams Efficient delivery and deployment of standards, tools and templates Ensure consistent use of best practice Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 14 Define Project Standards SmartPlant P&ID SmartPlant Instrumentation Receive sample instrument data (all loop types) Build templates for each loop type Build rules for each template Build tie-back simulation for each template Build sample plant model FAT templates, rules and simulation Ensure consistent use of best practice Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 15 Define System Architecture Define physical locations and networks connecting locations Define equipment at each location Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 16 Define Cabinet and Console Designs Select from a range of standard system and marshalling cabinets Select from a library of signal wiring loop typicals Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 17 For each Unit Define Equipment Layout Define cabinet and console locations Calculate heat generation and power requirements Receive preliminary unit instrument data (all loops) Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 18 Build Initial Unit Model Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 19 Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning Build Initial Unit Model Validate plant model to provide a sound basis for testing

Slide 20 Build Unit Control and Safety Modules Preliminary Instrument Data Eliminate manual errors Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 21 Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning Build Unit Tie-back Simulation Reduce manual errors

Slide 22 Develop Unit Displays and Control and Safety Applications Cause & Effects Editor Import Instrument Index Drag & drop Causes and Effects Define device types and allowed parameters Define function blocks Logic emulation Change tracking Report package Find problems early and reduce manual errors Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 23 Develop Unit Displays and Control and Safety Applications Reduce manual errors Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 24 Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning Engineer Unit Marshalling and System Cabinets Ensure consistent use of best practice

Slide 25 Update Unit with Released for Construction Data Receive RFC instrument data including all parameters Assess impact of added/deleted/changed loops Regenerate control/safety module layer Update applications and plant model Gives client more time to mature data Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 26 Unit Verification Tests Perform acceptance tests on unit hardware Perform acceptance test on control/safety functionality Deliver cabinets to site for field wiring connections and loop tests More robust testing Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 27 Integrated Acceptance Tests Unit A Unit B Unit C More robust testing Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 28 Pre-Commissioning Unit start-up Equipment control Unit shutdown Tanker loading/unloading Material movements …. Find problems early and at less cost Project Framework Project Standards System Architecture Cabinet Design Equipment Layout Unit Model C&S Modules Tie-back Simulation Displays & Applications Engineer Cabinets Update with RFC Data Unit Tests Integrated Tests Pre- Commissioning

Slide 29 Projects using Engineering Workbench

Slide 30 On Time, On Budget

Slide 31 Intelligent Engineering

Slide 32 Question Time