ADITYAPUR INDUSTRIAL AREA, M. B. AUTO HIGH - TECH MICROSHED NO. - 12 PHASE - VI ADITYAPUR INDUSTRIAL AREA, GAMHARIA, JAMSHEDPUR

INDEX Company at a Glance Introduction Manufacturing System Quality Assurance System Details of M/Cs and Equipments

COMPANY AT A GLANCE Name of the unit:- M/S M.B.Auto High-Tech Office and Works:- Microshed-12, Phase-VI,Adityapur Promoter:- Mrs. Sarita Devi Products:- Radiator Brackets Leaf Spring Spacer Cap Nuts Sheet Metal Pressed Components Suitable for 50, 100, 150 Ton Capacity

Technical and manufacturing Know How Promoter’s Father Ramadhar Pandey is a Diploma holder in Mechanical Engineering having Large Experience in Tool and Die making process Establishment in Press Shop / Frame Shop, Central Planning, Non Chip Forming Area and Production Dept. like Pipe Bending, Sheet Metal Fabrication, Press Shop, Frame Shop, Cab/Cowl Fabrication and Finally Retired as a Manager Chassis Assy. Line - 1 from M/S Tata Motor Ltd. Jamshedpur. His Expertise Knowledge and experience will help for decision making guideline for execution in product development and regularization in consistent way as needed by our Customer.

Plant and Machinery :- All Equipments and Machinery are indigenously made available with us Raw Material :- All Type of raw Material Specified are readily available in Adityapur Industrial Area only. Man Power :- 10People Implementation / Product Regularization :- We have a set up practice to maintain the supply requirement just in time concept

INTRODUCTION In a vast country like India, Automobile is a major means of traveling and transportation. So automobile Industry has a large growth potential. The Present Manufacturing Units like M/S Tata Motors Limited, M/S Ashok Leyland, Premier Automobiles, Mahindra, Swaraj Majda, Asia Motors Works, Eicher are in the process of multiple expansion. These large units are dependent for their assembly and Spares requirments on small Units manufacturing Automobile parts manufacturing of Automobile Ancillary components is therefore a flourishing industry which is mainly progressing in States such as Panjab, Hariyana, Maharashtra, Gujrat, Pune and Tamilnadu. Since the Largest Automobile Industry M/S Tata Motors is situated at Jamshedpur in Jharkhand, the scope of an Automobile Ancillary Unit in Jharkhand is considered very high.Various Machined spacers and Sheet metal Pressed Components are ancillary items highly demanded by M/S Tata Motors. Therefore M/S M.B.Auto High-Tech has opted for the manufacture of above items. The set established for above items is capable of manufacturing similar automobile ancillary components such as various pipe connectors, pins ect. This is Precision Engineering unit aimed at manufacturing items of high standard and quality specially suited to M/S Tata Motors Ltd. While to establish the set up, we have exercised engineering for Cost reduction through simplified operational sequence and also has been foreseen change of economic material specification without affecting product quality and product life

Manufacturing Process Before establishing elemental sequence of manufacture of the specific parts based on assigned Drawing and Documents, we set up followings…… S.O.P - Safe Operational Process Control Chart - Which gives guidance to assure qualitative products. With the Above we decide the process as below…. Opn.No. Opn. Description M/C Details Tooling Details Quality Check

ASSURED QUALITY REPORT We have established special emphasis on quality & believed that the quality of today is the prosperity of tomorrow. Our process of manufacturing of various jobs & the process capability of machine proposed is to be utilized, ensures quality which is produced as need by Tata Motors. METHODOLOGY OF ASSURED QUALITY The most recent method of total Quality Control by statistical means is being followed i.e. Inspection / Quality assurance starts right from initial incoming raw material stage & is being applicable at every stage of Manufacturing up finish stage & Dispatch.

STASTICAL CONTROL Stastical sampling plans are being followed at every stage of manufacturing depending upon the critical of the operation for decision making. PLAN FOR ASSURED QUALITY All the dimension and operation are divided into the following categories. Very Critical dimensions Major Minor Sampling plan for checking in stages as well as at the final inspection in stages as well as at the final inspection points is being divided based on the critical of the dimensions & lenient one for the minor. This helps us to obtain better quality with minimum cost of Inspection.

GAGUGE & INSPECTION The Gauges are of Limit snap Gauge, Limit Plug Gauge & Snap Gauge types. These give us the following advantages….. Operation Checking error is eliminated. Machine is set at the middle of the tolerance band MACHINE & EQUIPMENT INFRASTRUCTURE Inclined type mechanical press - 150Ton (One) Piller type Mechanical Press - 100Ton (One) Inclined type mechanical press - 50Ton (One) Lucky Turret 1’’ Capacity - One Luckey Turret ¾’’ Capacity - One Centre Lathe 6’ Capacity - One Drilling M/C Column Type 1’’ Capacity - One Gas Welding Set - One Arc Welding Set - One Hydraulic Sheet Shearing - One AL – 32 Trub - One AL – 42 Trub - One STL 42 - One MERROLOGICAL INSTRUMENTS Micrometer - 25mm & 50mm Height Gauge Various Vernier Caliper etc

Detail Press Specification PRESS DATA DETAILS OF M/S M.B.AUTO HIGH TECH Sl. No. Data Details 200 Ton Mechanical Inclined Press Qty. One 100 Ton Column Type Mechanical Press Qty. one 50 Ton Inclined Mechanical Press Qty. one 1 Press Tonage 200 Ton 100 Ton 50 Ton 2 Bed Size 600 * 800 550 * 610 400 * 610 3 Shut Hight 350 mm 280 mm 370 mm 4 Stroke Adjustment 80 mm 50 mm 5 Stroke Length 120 mm 150 mm 6 Cushion Type Rectro fit spq Cushion 7 Knock out System Provision is there N.A 8 Mechanical / Hydraulic Mechanical Electric Type Mechanical 9 Tool Room Facilities 10 Hydraulic Shearing Machine Shearing up to 6 mm thick to a length of 1500 mm length

THANK YOU Ramadhar Pandey M/S M.B.Auto High Tech Contact no :- 09031732617 09234468549