ISO 9001 Auditing Practices Group

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Presentation transcript:

ISO 9001 Auditing Practices Group Aligning the QMS with the achievement of organizational and business success.

Business, Quality and Excellence Models and Tools There are many links between business, quality and excellence and many models and tools from which an organization can choose. The following are some examples: The Balanced Scorecard Business Excellence models ISO 9001:2000 Quality Management Systems Six Sigma Deming and Juran models 19 February 2019 © ISO & IAF 2004 – All rights reserved

© ISO & IAF 2004 – All rights reserved Balanced Scorecard A system that translates an organization’s mission and strategy into a comprehensive set of performance measures that provides the framework for a strategic measurement and management system. Kaplan and Norton 19 February 2019 © ISO & IAF 2004 – All rights reserved

The Balanced Scorecard Model 19 February 2019 © ISO & IAF 2004 – All rights reserved

Business Excellence Models Many types of business excellence models exist throughout the world: Deming Award Malcolm Baldrige Award EFQM Model and Award National Business Excellence Models and Awards 19 February 2019 © ISO & IAF 2004 – All rights reserved

Typical National Excellence Model Policy & Strategy IMPACT ON SOCIETY Customer & Market Focus CUSTOMER SATISFACTION PROCESSES ORGANIZATIONAL RESULTS LEADERSHIP PEOPLE SATISFACTION People Management SUPPLIER & PARTNERSHIP PERFORMANCE Resource & Info Management ENABLERS RESULTS 19 February 2019 © ISO & IAF 2004 – All rights reserved

© ISO & IAF 2004 – All rights reserved Quality Management Systems 19 February 2019 © ISO & IAF 2004 – All rights reserved

The ISO Model CUSTOMER Requirements CUSTOMER Satisfaction Continual Improvement of the Quality Management System The ISO Model CUSTOMER Requirements CUSTOMER Satisfaction Management Responsibility Resource Management Measurement, Analysis, Improvement Product Realization Inputs Outputs Product 19 February 2019 © ISO & IAF 2004 – All rights reserved

Not specifically addressed in the standard. Comparison Balanced Scorecard ISO 9001:2000 Vision and Strategy Quality Policy Quality objectives Customer Customer focus Customer related processes Customer satisfaction Internal Business Processes QMS General requirements Product Realization Organization’s Business Results Not specifically addressed in the standard. 19 February 2019 © ISO & IAF 2004 – All rights reserved

Not specifically addressed in the standard. Comparison Excellence Model ISO 9001:2000 Policy and Strategy Quality Policy Quality objectives Customer & Market Focus Customer Satisfaction Customer focus Customer related processes Customer satisfaction People Management Human Resources Business Processes QMS General requirements Product Realization Organization’s business results Not specifically addressed in the standard. 19 February 2019 © ISO & IAF 2004 – All rights reserved

© ISO & IAF 2004 – All rights reserved ISO 9001:2000 specifies requirements for a quality management system where an organization: Needs to demonstrate its ability to consistently provide product that meets customer and applicable regulatory requirements, and Aims to enhance customer satisfaction through the effective application of the system, including processes for continual improvement of the system and the assurance of conformity to customer and applicable regulatory requirements. 19 February 2019 © ISO & IAF 2004 – All rights reserved

© ISO & IAF 2004 – All rights reserved The Sydney Model The concept of this model was developed by the ISO/TC176/IAF ISO 9001 Auditing Practice Group during their meeting in Sydney, Australia during 2003. The model illustrates that effectiveness and improvement can be represented as a cyclical process that uses the components of the QMS to analyze data and then direct changes and initiatives that ensure continual improvement. The overall result is an enhanced pro-active approach to meet QMS objectives and more importantly their related corporate organizational, business and/or financial objectives. 19 February 2019 © ISO & IAF 2004 – All rights reserved

Improvement and Effectiveness There are many examples and requirements in ISO 9001:2000 that require the organization to address the effectiveness of its quality management system. Further requirements specify the need for continual improvements to the quality management system – not just sporadic quality campaigns. 19 February 2019 © ISO & IAF 2004 – All rights reserved

© ISO & IAF 2004 – All rights reserved Effectiveness Extent to which planned activities are realized and planned results achieved. ISO 9000:2000 3.2.14 ISO 9001 specifies requirements for a quality management system that can be used for internal application by organizations, or for certification, or for contractual purposes. It focuses on the effectiveness of the quality management system in meeting customer requirements. ISO 9001: 2000 0.3 19 February 2019 © ISO & IAF 2004 – All rights reserved

Improvement and Effectiveness Top Management shall ensure that the quality policy includes a commitment to comply with requirements and continually improve the effectiveness of the quality management system. ISO 9001: 2000 5.3 The organization shall continually improve the effectiveness of the quality management system through the use of the quality policy, quality objectives, audit results, analysis of data, corrective and preventive actions and management review. ISO 9001: 2000 8.5 19 February 2019 © ISO & IAF 2004 – All rights reserved

The Concept of the Sydney Model The organization shall determine, collect and analyze appropriate data to demonstrate the suitability and effectiveness of the quality management system and to evaluate where continual improvement of the effectiveness of the quality management system can be made. ISO 9001: 2000 8.4 And to ensure that the organization’s quality and/or business objectives have been met! 19 February 2019 © ISO & IAF 2004 – All rights reserved

© ISO & IAF 2004 – All rights reserved The Sydney Model In the following example, an organization has identified several quality objectives and has collected data on the results of these objectives. Using a gap analysis technique, the results are compared to the objectives and the degree of effectiveness of the QMS is established for a given time period. The same data also allows the organization to measure improvement and to take any necessary action based on the information and results. 19 February 2019 © ISO & IAF 2004 – All rights reserved

Examples of objectives set by the Organization Analysis of Data Organizational Objectives Customer requirements Statutory & regulatory requirements Examples of objectives set by the Organization Defect rate and customer returns QMS controls Purchasing 19 February 2019 © ISO & IAF 2004 – All rights reserved

Examples of results recorded by the Organization Analysis of Data Organizational Objectives Customer requirements Statutory & regulatory requirements Defect rate and customer returns QMS controls Purchasing Organizational Results Customer satisfaction Statutory & regulatory compliance Quality system metrics Examples of results recorded by the Organization Inspection and test Supplier performance 19 February 2019 © ISO & IAF 2004 – All rights reserved

Effectiveness of the QMS 100 Organizational Objectives Organizational Results The gap measures the lack of effectiveness of the quality management system. The narrower the gap, the more effective the QMS. Things are looking good! 19 February 2019 © ISO & IAF 2004 – All rights reserved

Effectiveness of the QMS 100 Organizational Objectives Organizational Results The gap measures the lack of effectiveness of the quality management system. Management should get a wake up warning! 19 February 2019 © ISO & IAF 2004 – All rights reserved

Effectiveness of the QMS 100 Organizational Objectives Organizational Results The gap measures the lack of effectiveness of the quality management system. The Organization is in trouble! 19 February 2019 © ISO & IAF 2004 – All rights reserved

Improvement can also be measured Improvement in the QMS Organizational Objectives Organizational Results Improvement in the QMS % 100 75 50 25 0 Improvement can also be measured 19 February 2019 © ISO & IAF 2004 – All rights reserved

These actions may cause the organization to revise its objectives. Improvement in the QMS Organizational Objectives Organizational Results These actions may cause the organization to revise its objectives. Improvement Initiatives What actions are taken when gaps are identified? Customer Focus Corrective Action In this example, the organization identified three key areas for improvement. Procurement 19 February 2019 © ISO & IAF 2004 – All rights reserved

Which may cause the organization to again revise its objectives. Management Review 100 Organizational Objectives Results Customer Focus Corrective Action Procurement Improvement Initiatives The improvement processes are also evaluated during management review meetings and appropriate action taken. Management Review Which may cause the organization to again revise its objectives. 19 February 2019 © ISO & IAF 2004 – All rights reserved

ISO 9004:2000 & The consistent pair ISO 9001 and ISO 9004 form a consistent pair of standards on quality management. ISO 9001 aims to give quality assurance of product and to enhance customer satisfaction, while ISO 9004 uses a broader perspective of quality management to give guidance for performance improvement. 19 February 2019 © ISO & IAF 2004 – All rights reserved

ISO 9004:2000 & The consistent pair Top management should therefore define methods for measurement of the organization's performance in order to determine whether planned objectives have been achieved. Methods include financial measurement, measurement of process performance throughout the organization, external measurement, such as benchmarking and third-party evaluation, 19 February 2019 © ISO & IAF 2004 – All rights reserved

© ISO & IAF 2004 – All rights reserved Methods (continued) assessment of the perceptions of customers and other interested parties of performance of products provided, measurement of other success factors identified by management. assessment of the satisfaction of customers, people in the organization and other interested parties, ISO 9004:2000 5.1.1 19 February 2019 © ISO & IAF 2004 – All rights reserved

The Effectiveness of the Organization After analyzing the data and reaching a conclusion on the effectiveness of the QMS, the same process is then used to determine if the quality management system has had an effect on the Organization’s business and/or financial results. 19 February 2019 © ISO & IAF 2004 – All rights reserved

Effectiveness of the Organization 100 QMS Results Organizational Business Results The gap now measures the lack of business effectiveness of the organization. The narrower the gap, the more effective the organization. 19 February 2019 © ISO & IAF 2004 – All rights reserved

Business Improvement in the Organization Organizational Objectives Organizational Results Improvement in the organization % 100 75 50 25 0 And again, the improvements in the organization can be measured and managed. 19 February 2019 © ISO & IAF 2004 – All rights reserved

Analysis of Data Organizational Objectives Results 100 QMS Results Business Results Improvement Initiatives The Sydney Model is cyclical and can be used as often as required by an Organization. Management Review Continual Improvement 19 February 2019 © ISO & IAF 2004 – All rights reserved

© ISO & IAF 2004 – All rights reserved Conclusion The overall result of using the Sydney model is an enhanced pro-active approach to meet QMS objectives and more importantly their related corporate business and/or financial objectives. The effectiveness of the quality management system in meeting both quality and/or business objectives is likely to be the key attribute that ensures the on-going support and resource allocation to maintain the ISO 9001:2000 quality management system within the corporate environment. 19 February 2019 © ISO & IAF 2004 – All rights reserved