AUTOMATIC POWER FACTOR CONTROLLERS

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Presentation transcript:

AUTOMATIC POWER FACTOR CONTROLLERS

AUTOMATIC POWER FACTOR CONTROLLERS DCRL3 - 3 BUILT-IN STEPS DCRL5 - 5 BUILT-IN STEPS ICON LCD WITH BACKLIGHT Alarm messages in 6 languages OPTICAL PORT ON FRONT EXPANDIBILITY WITH EXP… MODULES RS232, RS485, USB communications interface Additional steps Digital outputs High accuracy TRMS measurements Wide selection of electrical measures, including voltage and current THD with harmonic analysis up to 15th order. Wide power supply range (100-440VAC) Voltage input separated from power supply, suitable for VT connection in medium-voltage applications. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS BACKLIGHT ICON LCD Helpful in bad lighting conditions Main measurements regarding power factor correction viewed The user can select the default measurement to display With rotation mode activated all the measurements rotate automatically every 5 seconds on the display Possibility to signal the alarm with backlight flashing. In presence of alarm, a scrolling text appears on the display in 6 selectable languages. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS BACKLIGHT ICON LCD Output status Cooling fan status Secondary display Active alarm Automatic mode Manual mode Main display Inductive / capacitive Bar graph Alphanu meric display Step status M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS BACKLIGHT ICON LCD SCREEN The bar-graph can be programmed with three different viewings: kvar ins/tot: amount of kvar actually inserted, with reference to the total reactive power installed in the panel Curr act/nom: Percentage of actual plant current with reference to the maximum current of the CT Delta kvar: Bar graph with center zero. It represents the positive/negative delta-kvar needed to reach the setpoint, compared to the total kvar installed. The icons on the right side of the display indicate the step status: The controller displays the imminent connection or disconnection of the steps by their identification number (left) flashing The flashing can last for some time in cases in which the insertion of a step is not possible due to the reconnection time (discharge time of the capacitor). When an alarm is generated, the display will show an alarm icon, the code and the description of the alarm in the language selected. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS BACKLIGHT ICON LCD Parameters Bar graph Setup menu Measurements M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS OPTICAL PORT ON FRONT Advantages No need to disconnect the panel power supply to connect with the device Electrical safety (no physical connection) Easy access to the unit from the front. CX01 – IR to USB converter CX02 - IR to Wi-Fi dongle M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS OPTICAL PORT ON FRONT PC link through USB (CX01) or WiFi (CX02) for: Programming Diagnostics Data downloading Firmware upgrade. CX01 Using CX02 (WiFi), the following is possible: Project upload/download Controller cloning. CX02 M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS DIMENSIONS Front panel: 96x96mm Depth: 65mm (with or without modules). M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS EXPANSION MODULES Plug-in connection at the back of the base unit Power supplied by the base unit Increase the number of outputs Add communication features. Additional steps EXP10 06: 2 415 VAC 1,5A relays NO and COM contacts for each output. Digital output modules EXP10 03: 2 250VAC 5A relays NC, NO and COM contacts for each output. Communication modules EXP1010 – Opto-isolated USB interface EXP1011 – Opto-isolated RS232 interface EXP1012 – Opto-isolated RS485 interface. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS tool-less installation Fixing clips M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS tool-less installation EXP 8000 Removable plastic accessory for labelling M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS MAIN CHARACTERISTICS Auxiliary power supply Rated voltage: 100…440VAC. Voltage inputs 2 inputs (L1, L2) Voltage range: 85…720VAC (L-L). Voltage and current harmonic analysis THDV THDI Approvals and compliance IEC/EN 61010-1, IEC/EN 61000-6-2 IEC/ EN 61000-6-3 UL508 and CSA C22.2 n°14 cULus pending EAC Current inputs 1 input CT secondary rated current: /5A or /1A (selectable) Current range: 125mA…6A (/5A), 25mA…1.2A (/1A) Output relays 4 N/O + 1 C/O = 5 relays (expandable up to 7 with EXP1006) 2 N/O + 1 C/O = 3 relays (expandable up to 5 with EXP1006). M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS SELLING POINTS User Interface Backlight icon display with more information Excellent legibility on bad light condition Backlight flashing in case of alarm Viewing of texts, measurements, and alarms in 6 languages (English, Italian, French, Spanish, Portuguese, German) Programmable bar graphs programmable. Installation Wide voltage range (85…720VAC) in compact size The installation depth does not change with the EXP expansion installed Installation without tools Simple programming from front panel. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS SELLING POINTS Application Single-phase and three-phase installation Cogenerating systems with dedicated setpoint Medium voltage application with voltage transformers (VT) Measurement viewing relevant VT primary Device settings considering the primary side of the VTs (i.e. capacitor bank reactive power, protections, etc.) 2-level password to protect functions and parameter setup Reduced number of switchings by algorithm Equal usage of steps with the same reactive power THDV, THDI measurement and harmonic analysis up to 15th order Advanced protection for capacitor banks. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS SELLING POINTS Expandability Basic controller functionality can be easily extended using EXP series expansion modules Increase number of steps Adding communication features. Optical communication port Standard USB or Wi-Fi point Communication with PC, smartphone, and tablet to carry out programming, diagnostics and data download without removing power to the electric panel. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS DCRL vs DCRK DCRK3 DCRK3 240 DCRK3 440 DCRK3 480 DCRK3 525 DCRK5 DCRK5 240 DCRK5 440 DCRK5 480 DCRK5 525 DCRK7 DCRK7 240 DCRK7 440 DCRK7 480 DCRK7 525 CT secondary /5A or /1A without special code management DCRL3 DCRL5 DCRL5 + EXP1006 M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS DCRL vs DCRK Measures Available DCRL3/5   DCRK3/5/7 Cos φ ● Instantaneous power factor Average weekly power factor Voltage and current Voltage and current Max Electric panel temperature Max electric panel temperature Reactive power to reach set-point Total reactive power Capacitor overload Max capacitor overload Active and apparent power - Current and voltage harmonic analysis THD capacitor current THDV, THDI var-measured value per step Number of switchings per step Connection time insertion per step Protections DCRL3/5   DCRK3/5/7 Over voltage ● Under voltage Over current Over compensation Under compensation Capacitor overload Over temperature Mains micro-breakings Programmable alarm property Capacitor bank failure - THDV max THDI max Protection password Maintenance request M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS NEW MEASUREMENTS AND PROTECTIONS Active and apparent power Current and voltage harmonics analysis THD capacitor current THDV,THDI With the addition of these measurements and the alarms regarding THD max (voltage and current), the user can completely know the status of the system This information can be helpful for advanced analysis in case of system anomalies to introduce the necessary corrections. var-measured value per step Number of switchings per step Connection time per step These measurements and the relative alarms, maintenance request and capacitor bank failure provide useful information for the power factor correction system supervision This information can be used to schedule the maintenance of the installations. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS DCRL vs DCRG8   DCRL3/DCRL5 DCRG8 User Interface Display type Backlight icon LCD LCD graphic 128x80 pixel with backlight Keys 4 5 LEDs - 1 alarm led Input Voltage 2 ph 3 ph+N Current 1ph 3 or 1ph CT secondary /5A or /1A 4 quadrant operation ● LV and MV applications Steps Number of steps (relay) 3 or 5 base unit 5 or 7 with EXP1006 8 base unit 10, 12, 14, 16 (with EXP) Fast steps compatibility (transistor) ● (with EXP1001) Mixed transistor and relay configurations 8 + 8 Other functions Built-in temperature sensor Input for ext. temperature sensor with EXP Event logging Master-Slave function Customisable internal variables Limit thresholds Remote-controlled variables User alarms Energy consumption pulses Counters   DCRL3/DCRL5 DCRG8 Setpoint cos φ 3 set point ● Generating cos φ tan φ - Housing Dimensions 96x96x65 mm 144x144x44 mm (73mm with EXP) IP protection degree IP54 IP54 (IP65 optional) Operating temperature -20...+60°C -30…70°C Storage temperature -30...+80°C -30…80°C EXP compatibility Communication interface EXP1010 - USB EXP1011 - RS232 EXP1012 - RS485 EXP1013 - Ethernet EXP1014 - Profibus DP EXP1015 - GPRS/GSM modem Additional steps EXP1006 – 2 relays steps EXP1001 – 4 static steps Digital I/Os EXP1003 – 2 relays with 1 C/O each EXP1000 – 4 inputs EXP1002 – 2 inputs + 2 static outputs Analog I/Os EXP1004 – 2 analog inputs EXP1005 – 2 analog outputs EXP1016 – Capacitor harmonic protection M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS SETUP SOFTWARE DCRJ SW You can use the DCRJ Remote control software to transfer set-up parameters from the DCRL to the hard drive of the PC and vice versa and read the measurements. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS SUPERVISION AND CONTROL SOFTWARE Web based Server – Multiclient structure One software for many devices (multichannel) Synergy is a supervision and control software for: Electrical parameters (from voltage and current to energy) Environmental and process parameters (temperature, pressure, flux). Beyond providing data in tables and graphic pages, it offers: alarm generation chart plotting command sending to devices. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS APPLICATIONS FOR SMARTPHONES AND TABLETS Lovato applications let the user: Set up the device Send commands to the device Read values Download statistics and events Send the retrieved data by e-mail. Wi-Fi connection between the smartphone/tablet and CX02 The user is guided to be connected to the device Automatic application upgrade if an Internet connection is available Compatible with iOS and Android. M60GB200114

AUTOMATIC POWER FACTOR CONTROLLERS Thanks for your attention! www.LovatoElectric.com