Why implement Quality Assurance in ABT ?

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Presentation transcript:

Why implement Quality Assurance in ABT ?

ADP recalls Unit heaters due to Fire Hazard ABT- 6 April 14-2011: ADP recalls Unit heaters due to Fire Hazard Total: 400 each cost usd 3.500.-

Total more than 10.000 wrist rattles and 11.000 pair of baby booties ABT- 6 April 14 2011 Midwest CBK: Total more than 10.000 wrist rattles and 11.000 pair of baby booties

THE BITTERNESS OF POOR QUALITY ABT- 6 THE BITTERNESS OF POOR QUALITY REMAINS LONG AFTER THE SWEETNESS OF LOW PRICE IS FORGOTTEN

ABT- 6

ABT- 6

ABT- 6

ABT- 6 Additional costs:::: approximately 800.000 NOK Delay on delivery::::: approximately 1 year BUT: Additional items found::: Between 10 and 20 Costing another 500.000 NOK

ABT- 6 Then...... Why not do it right from the beginning ????

ABT- 6 We know from historical data: For WPS used in production........ Between 30% and 60% has deviations from spec Between 20% to 35% has wrong values for Heat Input Between 20% to 30% lacks WPAR Test data

Why implement Quality Assurance in ABT ? These findings must create defects !! Defects = Unforeseen / -planned costs !! Why implement Quality Assurance in ABT ?

Why implement Quality Assurance in ABT ? Quality Assurance is not an action that we carry out as a part of a job Qualit Assurance is a process which we are implementing as a part of the daily work Why implement Quality Assurance in ABT ?

Why implement Quality Assurance in ABT ? The attitude must be: What are our tolerances ?? How shall we be able to avoid an occurance ? Why implement Quality Assurance in ABT ?

Why implement Quality Assurance in ABT ? We have to think of consequences of an action--- What can happen later due to the actions I am taking here ?? Why implement Quality Assurance in ABT ?

Why implement Quality Assurance in ABT ? We should start with modelling the whole process And use ISO 3834 as reference for welding And the relevant part of ISO 3834 Why implement Quality Assurance in ABT ?

ABT- 6 Then implement the different Quality Assurance steps to the process which you already have defined