ESS Freia Scope Setting ESS - Lund - 17/10/2016.

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Presentation transcript:

ESS Freia Scope Setting ESS - Lund - 17/10/2016

Scope Setting Data Used data from phase II Instruments Larmor IMAT ChipIR Zoom Used ESS Estimates where “required to” Estimated additional cost for the “In Kind” element This is design work since May and the level of detail required is very high for the maturity of the design

Timeline Larmor mid 2009-Mar 2014 ChipIR mid 2009-May 2014 IMAT mid 2009-sept 2015 Zoom mid 2009-Dec 2016

OPTION 1 Cost Category 2x line of sight benders (horizontal) Inclined elliptical guide focusing on sample position Heavy shutter installed in the bunker wall Sample position at 22.2 m Collimation length of 2m with vertical/horizontal two slit collimation Basic sample stack for mounting one sample Single helium tube detector at 3m from sample, movable ±700mm vertically All necessary associated infrastructure for the above (shielding, cabling etc.)

OPTION 1 Cost Category Cost estimate = €9M It is not possible to build a functional instrument within cost category A. Cost estimate = €9M Assumes work is carried out by ESS – i.e. no collaboration costs

OPTION 1 Cost Category Price (each) Qty Total Notes Insert Vessel   Price (each) Qty Total Notes Insert Vessel ESS funded? Only if we are in the first 6 Tooling for installation into Monolith Shims and packing Streaming shielding Insert Cooling system Windows

OPTION 1 Cost Category Zoom Insert and Bender

OPTION 1 Cost Category Housing (expensive material?) Alignment features Streaming blocks   Price (each) Qty Total Notes Gamma shutter insert €k 17 1 guide housing (assume complex adjustment)

OPTION 1 Cost Category Heavy Shutter €375k Guide €2.1M Guide Shielding (copper shroud) €50k Guide collimation blocks €11k Bunker components activation shielding €33k Bunker Wall Plug Shielding €83k Bunker Zone Component Support Structures €56k

OPTION 1 Cost Category Steel €355k Concrete €56k Boron Collimation €11k

OPTION 1 Cost Category No offline sample prep area No hutch XY slits sets €67k Sample table €44k (no precision alignment) Detector 300mm helium tube €5k Motion system (z) €22k Cave €500k Beamstop €222k Access & Flooring €111k

02 Project Management & Integration 04 Procurement & Fabrication OPTION 1 Cost Category   01 Phase 1 02 Project Management & Integration 03 Design 04 Procurement & Fabrication 05 Installation 06 Cold Commissioning Total 01 Shielding € 0 € 1,743,490 02 Neutron Optics € 2,100,000 03 Choppers 04 Sample Environment 05 Detector and Beam Monitors € 128,400 06 Data Acquisition and Analysis 07 Motion Control and Automation € 133,200 08 Instrument Specific Technical Equipment € 27,750 09 Instrument Infrastructure € 573,900 10 Vacuum 11 PSS Labour & Travel (Cost) € 3,342,000 12 Contingency € 818,194 € 4,839,940 € 9,000,134

FREIA Cost Estimates in Euros ESS LIST OPTION 1 Shielding €k 1,743 Neutron Optics €k 2,100 Choppers €k - Sample Environment Detector and Beam Monitors €k 128 Data Acquisition and Analysis Motion Control and Automation €k 133 Instrument Specific Technical Equipment €k 28 Instrument Infrastructure €k 574 Vacuum PSS Labour & Travel €k 3,342 TOTAL €k 8,182 TOTAL + 10% contingency €k 9,000

Staff Costs Option 1

OPTION 2 World Class Inverted beam option (m=6 mirror) Three-slit system for faster kinetics (10s-1min.) Evacuated collimation changer for the above Slit positions prepared for GISANS ~8m, ~6.5m and ~4m before sample Bandwidth, frame overlap and pulse-skipping choppers 1m Double disk counter-rotating at ~6.5 m 1m Double disk counter-rotating at ~10 m 1m Double disk counter-rotating at ~16 m WFM/frame overlap choppers for high-resolution option 1.3m WFM Double disk co-rotating at ~6.9 m 1.3m FOC single disc at ~8.5m 1.3m FOC single disc at ~11m 1.3m FOC single disc at ~15.5 m

OPTION 2 World Class This option will meet most of Reflectometry science case (75%) 30cm x 30cm 0.5mm x 2.5mm resolution 10B detector at 3m from sample, movable ±400mm vertically Vacuum flight path for above Sample stage with ±200mm translation vertically and ±500mm horizontally Two goniometers at sample position Sample environment: 392k€ This option is easily upgradable to polarised NR and the full sample environment. GISANS upgrade would involve cave rebuild.

OPTION 2 World Class Cost estimate = €16.34M This configuration meets the minimum requirements defined by the STAP as necessary for day 1. Cost estimate = €16.34M

OPTION 2 World Class Choppers €2.93M Heavy Shutter €375k Guide €2.1M Guide Shielding (copper shroud) €50k Guide collimation blocks €11k Bunker components activation shielding €50k Bunker Wall Plug Shielding €83k Bunker Zone Component Support Structures €100k Choppers €2.93M

OPTION 2 World Class Offline sample prep area €44k Hutch €178k XY slits sets €67k Guide selector €222k Fast Slits €194k Sample Stack €416k Detector 300mm Boron Blade €770k Motion system €111k Cave €500k Beamstop €222k Access & Flooring €111k Offline sample prep area €44k Hutch €178k

OPTION 2 World Class 01 Phase 1 02 Project Management & Integration   01 Phase 1 02 Project Management & Integration 03 Design 04 Procurement & Fabrication 05 Installation 06 Cold Commissioning Total 01 Shielding € 0 € 1,821,000 02 Neutron Optics € 2,100,000 03 Choppers € 3,014,000 04 Sample Environment € 392,000 05 Detector and Beam Monitors € 952,000 06 Data Acquisition and Analysis 07 Motion Control and Automation € 1,010,000 08 Instrument Specific Technical Equipment € 172,000 09 Instrument Infrastructure € 1,201,000 10 Vacuum 11 PSS € 133,000 Labour & Travel (Cost) € 367,965 € 320,790 € 1,294,260 € 1,929,180 € 148,629 € 4,060,824 12 Contingency € 1,485,582 € 10,795,000 € 16,341,406

FREIA Cost Estimates in Euros ESS LIST OPTION 1 Diff OPTION 2 Shielding €k 1,743 €k 78 €k 1,821 Neutron Optics €k 2,100 €k - €k 2,100 Choppers €k 3,014 €k 3,014 Sample Environment €k 392 €k 392 Detector and Beam Monitors €k 128 €k 823 €k 952 Data Acquisition and Analysis €k - Motion Control and Automation €k 133 €k 877 €k 1,010 Instrument Specific Technical Equipment €k 28 €k 144 €k 172 Instrument Infrastructure €k 574 €k 627 €k 1,201 Vacuum PSS €k 133 Labour & Travel €k 3,342 €k 718 €k 4,060 TOTAL €k 8,182 €k 6,673 €k 14,855 TOTAL + 10% contingency €k 9,000 €k 7,340 €k 16,341

Staff Costs Option 2

Staff Costs Option 2

OPTION 3 Full Scope 1m2 10B GISANS detector at 8m from sample, movable 300mm vertically Slit positions for GISANS ~8m, ~6.5m and ~4m before sample Vacuum tank, beam stops and mechanism for changing detector used for the above Full suite of sample environment: 607k€ Full configuration meets most of Reflectometry science case (~85%) at world-leading level + complementary GISANS (d~200nm)

OPTION 3 Full Scope Cost estimate = €21.35M

OPTION 3 Full Scope 3 x GiSans slits €67k

OPTION 3 Full Scope Polariser €286k Vacuum Tank €666k Fast shutter system €278k Vacuum Tank €666k GiSans 1m2 detector €2.4M Motion system €278k Large Cave €1M Beamstop €222k Access & Flooring €111k

OPTION 3 Full Scope 01 Phase 1 02 Project Management & Integration   01 Phase 1 02 Project Management & Integration 03 Design 04 Procurement & Fabrication 05 Installation 06 Cold Commissioning Total 01 Shielding € 0 € 2,338,000 02 Neutron Optics € 2,100,000 03 Choppers € 3,014,000 04 Sample Environment € 607,000 05 Detector and Beam Monitors € 3,352,000 06 Data Acquisition and Analysis 07 Motion Control and Automation € 1,343,000 08 Instrument Specific Technical Equipment € 980,000 09 Instrument Infrastructure € 1,240,000 10 Vacuum 11 PSS € 133,000 Labour & Travel (Cost) € 371,295 € 321,567 € 1,419,690 € 1,995,225 € 197,469 € 4,305,246 12 Contingency € 1,941,225 € 15,107,000 € 21,353,471

FREIA Cost Estimates in Euros ESS LIST OPTION 2 Diff OPTION 3 Shielding €k 1,821 €k 517 €k 2,338 Neutron Optics €k 2,100 €k - €k 2,100 Choppers €k 3,014 €k 3,014 Sample Environment €k 392 €k 215 €k 607 Detector and Beam Monitors €k 952 €k 2,400 €k 3,352 Data Acquisition and Analysis €k - €k - Motion Control and Automation €k 1,010 €k 333 €k 1,343 Instrument Specific Technical Equipment €k 172 €k 808 €k 980 Instrument Infrastructure €k 1,201 €k 39 €k 1,240 Vacuum PSS €k 133 €k 133 Labour & Travel €k 4,060 €k 246 €k 4,306 TOTAL €k 14,855 €k 4,558 €k 19,413 TOTAL + 10% contingency €k 16,341 €k 5,014 €k 21,355

FREIA Cost Estimates in Euros ESS LIST OPTION 1 Diff OPTION 2 OPTION 3 Shielding €k 1,743 €k 78 €k 1,821 €k 517 €k 2,338 Neutron Optics €k 2,100 €k - €k 2,100 €k - €k 2,100 Choppers €k 3,014 €k 3,014 €k 3,014 Sample Environment €k 392 €k 392 €k 215 €k 607 Detector and Beam Monitors €k 128 €k 823 €k 952 €k 2,400 €k 3,352 Data Acquisition and Analysis €k - €k - Motion Control and Automation €k 133 €k 877 €k 1,010 €k 333 €k 1,343 Instrument Specific Technical Equipment €k 28 €k 144 €k 172 €k 808 €k 980 Instrument Infrastructure €k 574 €k 627 €k 1,201 €k 39 €k 1,240 Vacuum PSS €k 133 €k 133 Labour & Travel €k 3,342 €k 718 €k 4,060 €k 246 €k 4,306 TOTAL €k 8,182 €k 6,673 €k 14,855 €k 4,558 €k 19,413 TOTAL + 10% contingency €k 9,000 €k 7,340 €k 16,341 €k 5,014 €k 21,355

Staff Costs Option 3

Staff Costs Option 3

Travel Costs Option 1 Assumed 1 trip for 2 days for 2 people =£1000 Assumed 22.2 K€ Option 2 Option 3 Assumed 1 trip for 2 days for 2 people =£1000

Cost of collaboration Option 1 Option 2 (£k) Option 2 (K€) Op2 M/Y   Option 1 Option 2 (£k) Option 2 (K€) Op2 M/Y Option 3 (£K) Option 3 (K€) Opt 3 M/Y Staff Integration 456 506.16 3.7 475 527.25 3.9 Second scientist 155 172.05 1.6 ESS Cross functional staff 199 220.89 Logistics 38 42.18 1 Prebuild 169 187.59 3 Travel 357 396.27 375 416.25 Shipping 225 249.75 250 277.5 Pre build 25 27.75 Total 1624 1802.64 10.9 1686 1871.46 11.1