LUKE BLOCKER & BRANDT LAMONTE ADVISOR: HO-HOON LEE

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Presentation transcript:

LUKE BLOCKER & BRANDT LAMONTE ADVISOR: HO-HOON LEE SAE Baja Frame Build LUKE BLOCKER & BRANDT LAMONTE ADVISOR: HO-HOON LEE

Initial Design Factors SAE Rules Compliance with driver safety regulations Drivetrain Team Provide surface for motor mount Room requirements for power train Suspension Team Provide strong enough mounting structure for Arms and Shocks Steering Team Provide clearance and mounting surface for Rack & Pinion steering

Safety Factor Maximum Repeating Force: Sn’ = Sn*Cm*Cs*Cr*Cst N = 2 Sn’ = 96.7 MPa Sn’/N = 48.35 MPa Sn’ = Sn*Cm*Cs*Cr*Cst N = 2 where: Sn = Endurance Limit = 189.6 MPa Cm = Material Factor = 1.0 Cst = Stress-Type Factor = .8 Cr = Reliability Factor = .75 Cs = Size Factor = .85

Material Selection 4130 Steel Alloy fits within our design window. Provides ease of welding & good impact resistance Yield stress of 460 MPa Excellent Strength/Weight Ratio Material of choice for SAE Baja

Since Last Semester Improved previous design Material size changed to 1” OD x .12” Wall (SAE Standard) Implemented new design software (AutoCAD)

Cost Analysis 4130 Not readily available locally – must be ordered online 8 14’ pcs 1” OD x .12” Wall 4130 Steel Tube: $1001.84 Shipping: $71.56 Total: $1073.40

Required Equipment Angle Grinder and Wheels Drill Press & Drill Bits Pipe Saw Welding PPE TIG Welder and TIG Rods General PPE Drill Press & Drill Bits High Powered Hand Drill 1” Hole Saws Pipe Benders Welding clamps Jacks

Timeline November September October Weld cross members (Luke) Weld checking and form correction (Brandt) Component mounting and testing September Complete order detail for all materials required (Brandt) Complete Design and make construction drawings (Luke) Make & Receive orders and process build technique (Luke) Final equipment checks and address inadequacy of workspace (Brandt) October Form frame exterior (Luke) Weld frame exterior Component check (Brandt) Form cross members Weld cross members (Luke)

Deliverables As-drawn frame components High-quality welds Finished Baja frame Mounting interface