Right Solution for Your Business Success

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Presentation transcript:

Right Solution for Your Business Success Profile of BLDC PL Right Solution for Your Business Success Jan 2013

Fairchild Product Units Overview MCCC PCIA Mobile Power High Voltage (HV) Switches & Interface Power Conversion Signal Conditioning Automotive LV MOSFETs Opto-Electronics Logic Standard Products Comprehensive offering of low voltage solutions (< 200 V) Comprehensive offering of high-voltage solutions (> 200 V)

PCIA (Power Conversion, Industrial, Automotive) HV Pwr. Conv. Automotive Opto MOSFETs MOSFETs Computing & Comm. (Kenny ) Electric Power Steering APM Optocouplers IGBTs IGBTs LED Lighting (Jay Lee) LED Lighting (Jay Lee) Ignition System IGBTs Isolated Gate Drivers SiC SiC Home App. /Industrial (JK Ryu) Home App. /Industrial (JK Ryu) AEC-Q100/1 Switches Motor Power Modules Motor Power Modules Consumer (ST) Consumer (ST Im) AEC-Q100/1 Rectifiers Std.Products BLDC (Wen Chien) BLDC (Wen Chien) AEC-Q100/1 Gate Drivers Discretes GFI (Bruce Armstrong) GFI (Bruce Armstrong) Analog Gate Drivers Gate Drivers

Mission AC Induction Motor BLDC/PMSM Motor DC Brush Motor Low efficiency, low torque at low speed, difficult to control torque & speed BLDC/PMSM Motor High efficiency, high power density, small size & weight. low noise, no spark, long operation life, easy to control torque & speed Need complex controller & power driver Power Management DC Brush Motor Low efficiency, Brush gnawed, Noisy & Spark

Technology Expertise System Application Development Fan, Pump, Compressor, Tools… IC Design and Development BLDC/PMSM control algorithm, IC design, IC layout. Motor & Mechanical Simulation & Advice Thermal Analysis PFC System Development HMI Network connectivity Testing PCB Layout

Target Segments – Fan and Pump Ceiling Fan Pedestal Fan Aircon Fan Range hood Fan Dishwasher Pump Ventilation(Exhaust)Fan Refrigerator Compressor Lye Pump / Heater Fan Water Pump

Advantage of FSC Solution - 1 How are we different from our Competitors? Advanced Motion Controller is an encapsulated hardware with flexible registers to adapt for different motors. Minimize customer’s S/W effort Avoid endless debugging and S/W test Easy to maintain product consistency Avoid the risk of turn over rate of S/W engineer User spins up sensor-less BLDC motor easily Customer can be focused on application development Comprehensive system support from Fairchild BLDC team Veteran engineers possess the electronics and motor expertise PFC Expertise to address your energy savings Complete protection and signal process for power driver

Advantage of FSC Solution - 2 How are we different from our Competitors? Service for strategic customers Reference Design Service BLDC/PMSM Motor Consultant / Advice Assist production flow Expertise of SPM and Power Device Global Service & One Stop Shop

Advantage of FSC Solution - 3 How are we different from our Competitors? - Unique Lab – H/W Lab Corner Toque & Harmonics Diag. System Micro Balancer Magnetic Particle Clutch and Brake Vibration Meter Coil Winding Magnetizer

Advantage of FSC Solution - 4 Rectifier, PFC AC input Power Supply BLDC, PMSM Motor Communication Interface & I/O BLDC/PMSM Motor Control IC Power Module, HVIC, MOSFET, IGBT BLDC/PMSM Motor Control IC - FCM8201/FCM8202 / FCM8531 / FCM8324 / FCM8548 ( Auxiliary Power – FSL206 / FSEZ1307 ) Motion PFC Controller – (FAN6961) / FAN9673/2 ( HV Gate Driver ) ( SPM ) Fairchild Shorted Anode Field-Stop IGBT

Product Roadmap – BLDC Controller 2010 2011 2012 2013 / 2014 2H’2015 FCM8548 – LQFP44 MHA Compressor control Washing Machine…etc. FCM8531 – LQFP32 Sine-wave + Sensor-less + FOC FCM8202- LQFP 32 Sine-wave w/o SPI interface FCM8324– TSSOP24 Sine-wave + Sensor-less + FOC FCM8201- LQFP 32 Sine-wave / SPI interface Duty control / Torque loop

FCM820x - Features FCM8201: 3-phase sinusoidal BLDC motor controller; can be operated stand-alone; or with MCU for advanced BLDC motor control FCM8202: standalone version of sinusoidal BLDC motor; no SPI interface Applications BLDC/PMSM Motor Control Low Noise Motor Applications Fan, Pump, Tools, etc. Benefits Complete protection state machine Embedded clock generator Small package size (7mmX7mm) PLL Angle Detection (hall-sensors) Min hall frequency to enter sine-wave control (2.5Hz) Lower BOM cost and low device count

FCM820x – Block Diagram

FCM8531 Key Features Advanced Motor Controller (AMC) Configurable Processing Core Sensorless Field-Oriented Control (FOC) with Speed Integral Method Sensorless FOC with Sliding Mode Hall Interface, etc. Space Vector Modulation (SVM) Sine-Wave & Square-Wave Generator Programmable Current Leading Phase Control Programmable Soft-Switching Control (Dead Time) I2C Interface Serial Peripheral Interface (SPI) Three External Interrupts Three 16-Bit Timers Programmable 15-Bit Watchdog Timer (WDT) Built-in Power-On Reset (POR) Built-in Clock Generator Two-Level Program Memory Lock Embedded MCU MCS® 51 Compatible 63% of Instructions’ Execution Cycle <3 System Clocks (3T) Memory Size: 12 KB Flash Program Memory 256 +1 KB SRAM Data Memory Extended16-Bit Multiplication / Division Unit (MDU) ≤17 General-Purpose Input / Output (GPIO) Pins Full Duplex Serial Interface (UART) Again, talk more about AMC, and introduce the pre-configured processing cores and its coverage

FCM8531 – Block Diagram Power Management Protections Advanced Motor Controller (AMC) Embedded MCU ADC and DAC

Interleaved PFC - 1 Interleaved CCM PFC ( ICCM PFC )

Interleaved PFC - 2 Merits of Inerleaved PFC Improve the power efficiency (PLOSS = I2R). Example: I = 12A, R = 0.3Ω; PL1 = 122 x 0.3 = 43.2W; PL2 = 2 x 62 x 0.3 = 21.6W Reduce ripple current, thus reduce cost and improve the reliability of PFC capacitor Allow to use general magnetic core & winding for PFC inductor (reduce cost and size). Fit slim power design. Allow to use general MOSFET for high power PFC (reduce cost).

Interleaved PFC - 3 World-wide first 3 channels Interleaved CCM PFC H 3KW @ 220Vac 6KW @ 220Vac Ctrl Card

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