Objectives Discuss advantages of a control chart over a run chart Describe how to set limits and revise limits on a control chart.

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Presentation transcript:

Module 6 Part 1 Understanding Advantages of Control Charts for Improvement Science

Objectives Discuss advantages of a control chart over a run chart Describe how to set limits and revise limits on a control chart

Identify Special Cause YES NO Select a Key Measure Related to the Aim Develop Appropriate Shewhart Chart 2. Select Chart Type Type of data = Type of chart P, C, U, G, T, I, X-bar(S) Assess baseline data / graphics Get 12 points (trial) or 20 Set median / control limits Assess subgroup variability Assess histogram 1. Assess Data for Key Measure Type of data (level of measure) Subgroup size & variability Metric used (rate or %) Time interval Identify Common Cause Fluctuation cause is unknown Steady but random distribution around the mean A measure of process potential; how well process can perform if special cause is removed Tools / Methods: Planned experiment Rational subgrouping Is the System Stable? Identify Special Cause Data points outside control limits In zones A, B or C (>3 SD of M) Shewhart charts Cause-Effect diagram Understanding system stability provides a roadmap for QI design and tool selection

Advantage of a Control Chart over Run Chart Run Chart Utility and Limitations Control Chart Advantages Displays performance variability; NOT stability Displays performance variability AND stability Displays if a change was an improvement Determines if improvement AND cause Displays if gains are maintained; NOT strategy Determines improvement strategy: Common cause Special cause Determines process capability Birardinelli, C. (2017). A guide to control chart. Retrieved from i Six Sigma website: https://www.isixsigma.com/tools-templates/control-charts/a-guide-to-control-charts/

Setting Control Limits and Control Limit Equations The “three sigma” limits formula for any statistic are: (where S is the statistic to be charted) Center Line (CL) = MS Upper Limit (UL) = MS + 3*S Lower Limit (LL) = MS - 3*S Center line (CL) designation: Median (M)-middle number, when data ordered highest to lowest Mean () - average of all numbers in dataset Probability-based rules use median (M) unless: >50% data points fall on the median Too many data points fall on the extreme value

Run Charts Linear graphs Data points are displayed over time Time is displayed on horizontal (x) axis “GDMT” M displayed on vertical (y) axis Improvement patterns shown by month Unanswered questions: Is the fill rate at TARGET? Is the cause of variation common or special What is the potential source of variation

Control Charts GOAL – to identify the source / cause of process variation Control chart shows process change over time Includes 3 reference lines, based on historical data Compares current data to reference data and determines: If variation is in control (consistent, predictable) If variation is out of control (unpredictable) Example - Rate of fill for GDMT prescribed at discharge Varies by month, time of discharge, day of week Variation is not outside UCL or LCL; IN control, predictable Process (current and historical) not performing at TARGET Process variation is common cause Potential source of variation in fill rate is systematic; due to common cause

5 Rules for Interpretation of Control Charts Points on the CL, UL or LL are not considered “outside” Points on CL do not cancel or count toward a RUN Ties between 2 points do not cancel or add to TREND Cases with varying limits (varying subgroups), Rule 3 is caution! Cases without UL or LL on one side of CL, Rule 1 & 4 don’t apply

Example of Run Chart versus Control Chart Medication Reconciliation Done at Discharge

Method for Creating a Shewhart Control Chart Select a measure and a statistic to be plotted Type of data (level of measure) Subgroup size & variability Metric used (rate or %) Time interval Select methods for data collection: Observation frequency Measure and measurement frequency Sampling procedure Determine subgroups, including size and frequency Select appropriate Shewhart control chart Apply criteria for identifying a signal of special cause variation

CLASSIFICATION OR “ATTRIBUTE” DATA CONTINUOUS OR VARIABLE DATA Traditional Data Types Improvement Data Types Data Type Description Example Nominal Non-numeric; distinct groups; categories Male or Female; Ethnicity Ordinal Ranked on a scale; Ordered highest to lowest or vice versa Hospital Rankings; Pain Scales; Patient Satisfaction Interval Measured on a scale with consistent, equal distance between values. No absolute zero; cannot calculate ratios (can only + and - ) Hospital Census, Volume of Blood, Number of Rehospitalizations Ratio Measured on a scale with equal distance between values AND an absolute zero; CAN calculate ratios (+, -, x and ÷ ) Height, weight, blood sugar, temperature CLASSIFICATION OR “ATTRIBUTE” DATA CONTINUOUS OR VARIABLE DATA

Case Example: GDMT for Spironolactone in HF Select a measure and statistic: Type of data (level of measure) Subgroup size & variability Metric used (rate or %) Time interval Select methods for data collection: Observation frequency Measure and measurement freq. Sampling procedure Determine subgroups and size Measure: GDMT for Spironolactone Level of measure: ATTRIBUTE Subgroup size: VARIABLE Metric used: % prescribed Time interval: Monthly Select methods for data collection: Observation frequency: Daily Measurement frequency: DC; q 3mos Sampling procedure; All? Determine subgroups and size: MD, Clinic, Hospital level? Measure: GDMT for Spironolactone Level of measure: Yes/No Subgroup size: # Discharges per month Metric used: % prescribed Spiro Time interval: Monthly Select methods for data collection: Observations frequency: Daily? Measurement frequency: At discharge? Sampling procedure: All or CONNECT? Determine subgroups and size

Control Chart CONNECT Intervention -----Control Limits Median

Summary Control charts have several advantages over run charts: Better for showing system stability Distinguishes cause of variation (special from common) Determines potential source of variation (special from common) Control charts depict answers to the questions: What are we trying to accomplish? How will we know that a change is an improvement?