A Process for Capturing CO2 from the Atmosphere

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A Process for Capturing CO2 from the Atmosphere David W. Keith, Geoffrey Holmes, David St. Angelo, Kenton Heidel  Joule  Volume 2, Issue 8, Pages 1573-1594 (August 2018) DOI: 10.1016/j.joule.2018.05.006 Copyright © 2018 The Author(s) Terms and Conditions

Joule 2018 2, 1573-1594DOI: (10.1016/j.joule.2018.05.006) Copyright © 2018 The Author(s) Terms and Conditions

Figure 1 Process Chemistry and Thermodynamics A calcium loop (right) drives the removal of carbonate ion and thus the regeneration of the alkali capture fluid (left). Boxes with titles show the names of the four most important unit operations. Each box shows the chemical reaction with reaction enthalpy at STP in kilojoules per mole of carbon and the reaction number for reference elsewhere in the paper. Note that water is liberated in reaction 1 and consumed in reaction 4, balancing the process. The full process has evaporative losses, as shown in Figure 2. Joule 2018 2, 1573-1594DOI: (10.1016/j.joule.2018.05.006) Copyright © 2018 The Author(s) Terms and Conditions

Figure 2 Overview of Process Showing Mass and Energy Balances Electricity demands are indicated in red as MW. Selected gas and liquid streams show the most important constituents using mass fraction as for gaseous streams and molar concentration for aqueous. Mixed phase streams with substantial solid-phase mass flow are color-coded based on the phase of the gas or liquid transporting the solid. Units are indicated with graphical representations that suggest a schematic physical design of the unit. Many minor streams, such as cooling water to the multistage CO2 compressor, are not shown. As described in the text, there are several options for introducing the fines stream back into the calciner, these are omitted for simplicity, and this heat and mass balance reflects fines being treated identically to the pellet stream leaving the washer. Joule 2018 2, 1573-1594DOI: (10.1016/j.joule.2018.05.006) Copyright © 2018 The Author(s) Terms and Conditions

Figure 3 Selected Data from Pilot Contactors (A) Pressure drop through dry packing and drift eliminator. (B) Time series pilot contactor operation showing alternation of large and small packing fluid refresh cycles, data are from July 2016 with average air flow velocity of 1.17 m/s at 18 C ambient temperature. (C) Eight hours of data showing same variables with same color key as in (B). (D) Time series from a prior CE contactor pilot in 2012 at average air flow velocity of 1.45 m/s showing similar cycling at using a 2.6 M [OH−] solution. (E) Particle size distribution measured at contactor outflow showing contrast between drift with liquid flow on and off. Values are total mass per unit volume in size bins with centers indicated on the x axis, and error bars are standard deviation across five measurements. (F) Calculated water loss from evaporation in the air contactor as a function of temperature, relative humidity, and total capture solution molarity. Joule 2018 2, 1573-1594DOI: (10.1016/j.joule.2018.05.006) Copyright © 2018 The Author(s) Terms and Conditions

Figure 4 Selected Data from Pilot Pellet Reactors (A) Pellet reactor density profile during operation and post pellet discharge. Density of slurry at each point within the reactor determined using the apparent immersed weight of an object of known weight and volume. (B) Calculated calcium retention as a function of the fraction of recirculating flow processed to remove inert “fines” (calcium carbonate) in the benchtop pellet reactor. (C) Size distribution of sample from bottom of pellet reactor during bed development. Time evolution in days, to show growth of seed material to mature pellet bed measured by passage through calibrated filter screens. (D) Photos illustrating time evolution of CaCO3 pellets sampled from bottom of pellet reactor bed. Joule 2018 2, 1573-1594DOI: (10.1016/j.joule.2018.05.006) Copyright © 2018 The Author(s) Terms and Conditions

Figure 5 Selected Data from Pilot Calciner (A) Gas as velocity at bed top computed from flow rates along with pressure drop across two sections of calciner riser. Fluidization regimes as diagnosed from the pressure difference and bed stability at various flow velocities as are indicated. (B) Photo showing CaCO3 pellets as they are fed into the calciner and CaO pellets at discharge. (C) Size distribution of bed sampled bed material and feed pellets are measured by passage through calibrated filter screens. (D) Measured bed temperature and pressure drop for a selected 20-hr duration, showing an upset, and recovery to equilibrium operation, at hr 14 due to an operator error, which led to auxiliary equipment shutting down. Joule 2018 2, 1573-1594DOI: (10.1016/j.joule.2018.05.006) Copyright © 2018 The Author(s) Terms and Conditions