The Manufacturer of Larox Valves and Pumps

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Presentation transcript:

The Manufacturer of Larox Valves and Pumps 27.10.2011

Flowrox is Proven Performer 30 years of experience 70,000 installations worldwide 55 countries with local service Solution Provider For demanding duties For a variety of industries For right selection and sizing Reliable Partner With comprehensive product portfolio With certified ISO 9001 process With reliable on-time deliveries

High Quality for Demanding Applications Pinch Valves Shut/off or control applications Heavy Duty Knife Gate Valves Shut/off applications Peristaltic Pumps High density slurries, chemical dosing and accurate metering PC Pumps Slurry and paste applications

Flowrox in Australia AEM represent Flowrox in South Australia in sales and service Flowrox In Australia First office in August 2010 Warehouse in April 2011 Assembling of valves Sales and technical support Supported by global organization Quality systems Product management Application knowledge R&D Larox Flowsys Solution We focus on abrasive, corrosive and other demanding shut-off, control and pumping applications serving a wide range of process industries worldwide. We are solution providers, driven by the will to solve problems; understand and help make our customers´ processes more competitive. We work in partnership with our clients to specify, design and deliver the optimal solution. “Larox Flowsys solution” refers to the total value proposition comprising of Customer focus and cutting–edge product and service solutions Industry Expertise Process and application know-how (Expertise in demanding applications) Global reach, local service Reliable project deliveries and OEM partnerships Innovation through R&D 4

Peristaltic (Hose) Pumps

Flowrox Peristaltic Pump Family LPP-T for transferring duties Size range: 0.3-40 m3/h Maximum operating pressure: 10 bar Soon 100 m3/h at 16 bar 24/7 LPP-D for dosing duties Size range: 0.06-2.0 m3/h Maximum operating pressure: 16 bar LPP-M for accurate metering duties Size range: 0-0.13 m3/h Maximum operating pressure: 8.6 bar

The Advanced LPP-T and LPP-D Design Flowrox Pump Process Benefits Conventional hose pump The Advanced LPP-T and LPP-D Design 360 degree operating cycle Higher flow per compression than any other peristaltic pump 180 degree operating cycle Only one compression per revolution Extended hose life Two compressions per revolution Rolling hose contact No overheating Shoe contact generates friction and heat In-line pipe connection Simple installation Pressure and vacuum lines same side of the pump Low lubrication need, low energy consumption Low operating costs High lubricant need for cooling One Compression is All You Need A single, bearing-mounted roller presses against the hose only once per the 360 degree operating cycle, producing the maximum flow per revolution and offering the longest lifetime possible. The trailblazing LPP pumps produce higher flow per hose compression than any other peristaltic pump. They are designed to operate continuously at high speeds and in high pressures without the risk of overheating making them perfect for heavy duty applications. Unique Rolling Design Larox LPP pumps incorporate an advanced design, which eliminates friction, maximizes hose lifetime and lowers energy consumption. The roller is mounted on a crankshaft creating eccentric rotation during the 360 degree operating cycle. Compared to conventional peristaltic pumps, the LPP pumps double the flow per hose compression. Flowrox LPP Conventional hose pump 7

Flowrox LPP T Performance LPP-T Technical Data Flow Rates Pump size Flow rate LPP 25 up to 2.2 m3/h LPP 40 up to 8.5 m3/h LPP 65 up to 20 m3/h LPP 80 up to 40 m3/h The maximum discharge pressure is 10 bar at nominal pressure and at Continuous operation 24/7 any temperature up to 90oC

Conventional hose pump mm

Conventional hose pump mm LPP-T80, 40m3/hr @ 7,5 bar, 18,5 - 22 kW motor @ > 90 deg C Verderflex 125, 80 deg C

The largest pump available Flowrox LPP T100 The largest pump available 100 m3/hr @ 16 bar > 90 deg C, 90 kW LPP-T100 100 m3/hr @ 10 bar, > 90 deg C, 55 kW Competing Double 100 mm

Conventional Hose Pump 80 mm Low Operational Costs Operational Costs LPP-T65 Conventional Hose Pump 80 mm Hose changes (times/year) 5 10 Spare hoses (€/year) 4200 € 10 400 € Lubricant (l/hose, €/year) 3 l, 300 € 20 l, 3 800 € Electricity (kW, €/year) 7,5 kW, 2100 €/year 15 kW, 3800 €/year Maintenance (h/year, €/year) 80 h, 2700 €/year 150 h, 5100 €/year Total operating costs per year 9 300 € 23 100 € Price LPP-T65: 12 800 € Electricity costs: 7,5 kW x 24 h/day x 360 day/year = 64 800 kWh/year x 0,05 €/kWh x 0,8 ~ 2600 €/year @ 80% load Maintenance cost = 45 €/h Cost difference in a year (benefit for LPP-T65): +22 900 € Payback time (months): 12 800 € / 22 900 € ~ 7 months

Progressive Cavity (PC) Pumps Available in 2012 Risto Ruutiainen, PC Product Manager

Progressive Cavity Pump ”PC-Pump” The progressive cavity pumps belong to the positive displacement pump group Developed by French Professor René Moineau in 1930’s Known also as Mono pump Eccentric screw pump ”Worm pump” Almost pulsation free pumping

Typical Industries Pulp and Paper Paper machine coating chemicals Other P&P chemicals Water & Waste Water Waste water sludges Chemical Industry Mining, metals and minerals Energy and environment Oil and gas Food, beverage and brewery All high viscous and/or shear sensitive liquids and sludges

Paste pumping

PC-Pump Models E-Series D-Series C-Series 0,04…0,75 m3/h, 12 bar later up to 600 m3/h @20 bar

Flowrox PC-Pump Base Plate with replaceable fixing bolts Gear Motor Stepless Adjustable Suction Pipe Rigid and Tight Spiral Stator Robust Bearing unit Coupling with guard Patented Shaft Seal Assembly Base Plate with replaceable fixing bolts

Patented Flowrox Double Action Mechanical Shaft Seal Assembly Revolutionary fast shaft seal replacement without dismantling the pump

Rotors and Stators 1-lobe rotor Conventional stator 2-lobe rotor Flowrox Spiral Stator

Elliptic Rotor vs Round Rotor (2-lobe vs 1-lobe)

Spiral Stator and 2-Lobe Rotor Rigid and tighter pumping unit Smaller interference between rotor and stator Lower starting torque Significantly higher pumping efficiency

Hydraulic Performance Competitor Competitor: 200rpm, 0…6bar, drop=28,6% 300rpm, 0…6bar, drop=17,4% LFS: 200rpm, 0…6bar, drop=11,5% 300rpm, 0…6bar, drop=8,1% 15.4.2010

Benefits of Flowrox PC-Pump Higher Efficiency Easy to Install Fast Maintenance Lower Power Consumption Longer Service Life Time

Thank you for your attention