Advanced Imaging Technology for BioTech

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Presentation transcript:

Advanced Imaging Technology for BioTech

Foam Control Level Imaging Based Control Application Overview BIOCAMTM S.U.BIOCAMTM

Why control foam levels? Prevents lost batches Limit over dispense of foam which reduces fermentation yield Anti-foam inhibits cell growth & increases sparging Less foam equals less downstream purification Prevents lost batches Anti-foam is needed to prevent foam from overflowing and blocking filters. If it blocks the filters or overflows the whole batch has to be disposed and causes unplanned cleaning as well. Limit over dispense of foam When an operator is in control of manual addition, typically there is over dispense due to the fact they do not want to lose the batch. As foam increases the fermentation yield reduces. Anti-foam inhibits cell growth Anti-foam decreases aeration due to surface tension increases causing slower cell growth. This leads to an increase in sparging. Increased sparging causes more foaming which in requires more anti-foam Less foam equals less downstream purification Anti-foam is carried into purification where it needs to be removed. Cost of anti-foam is then magnified by cost of removal. This is a great transition into our advance imaging technology for BioTech that will help control foam levels

BIOCAMTM Sanitary Process Camera Compact, sanitary, no additional external power supply for operation LED lighting Built-in strobe Does not obstruct photosensitive processes Ethernet camera technology Clear image at all times Internal heater prevents condensation The camera utilizes built-in strobe LED light that has been optimized to run efficiently as to not obstruct photosensitive processes. Bioreactors and fermenters are known to be difficult to see inside if not impossible. The issue is the heat of the process generates steam in the head space. BIOCAM has overcome this problem by heating and controlling the temperature of the fused glass to closely match the process temperature thereby avoiding condensation which would make the camera useless.

LED Originally developed for Subsea -5 year life Strobed light allows for optimized illumination without interfering with photosensitive processes. Canty software controls strobing based on user/process conditions Easy to alter Variety of pulse ranges: 30 times a second, Once per second , once per minute. Once per hour etc. and all connections to the processor are the single Gigabyte ethernet connection. The more active the foam i.e., the faster the rate of change the more often the system would want to analyze the fluid surface for foam. Strobed light allows for optimized illumination without interfering with photosensitive processes. The light can be pulsed 30 times a second, Once per second , once per minute. Once per hour etc. Pulsed timing can be user dictated or based on process conditions and activity. The more active the foam i.e., the faster the rate of change the more often the system would want to analyze the fluid surface for foam. The strobe is controlled via the software and all connections to the processor are the single Gigabyte ethernet connection.

Canty Fused Glass Fused Glass is the ASME BPE standard process interface

BIOCAMTM Installation BIOCAMTM only needs 1 nozzle! Light & camera are combined into one housing for accurate foam detection, reduction in space, and easy calibration Cost savings as we only need 1 nozzle for two pieces of equipment This is on stainless steel vessels, ideally production areas

Ethernet cable goes directly into VCM to control the BioCam and stobing. User supplied 24V DC will be applied directly to the cable, there is no power supply

BIOCAMTM Built in LED light source - maintenance free Compact all-in-one design Sanitary 316L S.S. Housing No external power supplies required Available in 24V DC, 120V AC, 240V AC Strobed light allows for optimized illumination without interfering with photosensitive processes Built in heater to prevent fog and condensation One-piece streamlined design Includes CantyVision™ software standard for analytics and feedback System outputs via OPC or 4-20mA to a DCS or PLC for complete, closed-loop control Ideal system for foam detection - CantyVision™can output and control the addition of anti-foam

FUSEVIEWCFTM Condensation-Free Sight Glass Bioreactors and fermenters are known to be difficult to see inside if not impossible The issue is the heat of the process generates steam in the head space. Canty’s unique heated fused sight glass has overcome this problem by heating and controlling the temperature of the fused glass to closely match the process temperature thereby avoiding condensation which would make the sight glass useless.

S.U.BIOCAM™ Sanitary Process Camera Ideal for Single Use Applications Disposable Single Use Fittings Clear image at all times Internal heater prevents condensation Light-weight camera and light LED lighting Built-in strobe Does not obstruct photosensitive processes Ethernet camera technology Combines the latest in LED lighting with Ethernet camera technology in a streamlined package. The camera utilizes built-in strobe LED light that has been optimized to run efficiently as to not obstruct photosensitive processes.

S.U.BIOCAM™ Single Use Fitting Protects Camera & Light from Process Disposable 1.5” Tri-Clamps Bag attachment Camera/Light attachment Single Use Fitting Material Options: Generic Polycarbonate Makrolon 2458 Makrolon 2458 is medical grade and traceable

S.U.BIOCAMTM Installation Light-weight, Nickel Plated Aluminum Camera & Light on two 1.5” Tri-Clamp Nozzles 2 Single Use Fittings Heaters inside light and camera to keep Single Use Fitting condensation free Rotational mount to allow for accommodation with bag

S.U.EXTERNAL BIOCAM™ Sanitary Process Camera Connect instrumentation to a single use bag which is reusable and avoid contamination. Able to electronically inspect and illuminate the contents of the single use process without being distorted through the bag. Easily able to attach and detach a camera and light without being contaminated as removing the instrument. Having a power supply for both camera and light together which supports the camera and light.

Automated Bubble Trap/ Filter Bubble trap or outgassing unit with a filter to reduce the overall volume of two individual devices. Increase in product yield through a combination of reduced volume and less additional fluid in a single vessel using imaging control systems. Able to be CIP and SIP. Imaging base level control and tapered section which allows enough reaction time for control of the off gassing and maintaining of liquid level over the filter element section. Level device incorporated into this unique combination which detects the difference between liquid and foam allowing for artificial intelligence to determine the proper course of action to optimize production. A rapidly responding gas release device at the top of the bubble trap – filter system that allows for opening and inspection in sensitive applications or other sensitive applications. Where build up or contamination could cause problems.

Canty Vision Software VCM - VISION CONTROL MODULE 6 x Gigabyte Ethernet BioCam inputs 8 x 4-20 ma outputs OPC interface Modbus interface Remote support via user provided internet connection, wifi or hotspot Solid state industrial processor.

Solution for control of foam levels = CANTY Automatic control of anti-foam for optimal and repeatable runs Increased number of batches Decreasing the amount of anti-foam Increases cell growth Decreases purification costs downstream Great Business Decision!! Prevents lost batches Limit over dispense of foam which reduces fermentation yield Anti-foam inhibits cell growth & increases sparging Less foam equals less downstream purification