Quality Regulation for Mechanical Equipment RESSQ – Mech Cecilia Lowe Quality Control Officer www.europeanspallationsource.se 8 April, 2019

Regulation - Mechanical Equipment SSM Appendix 1 Document no: 15-36 Special conditions for the ESS facility in Lund Chapter 5: Mechanical devices Scope and definitions Basic provisions Provisions concerning periodic inspection Provision for design, manufacturing, installation and repair Provisions for the verification of compliance and annual reporting

Regulation - Mechanical Equipment SSM Appendix 1 Document no: 15-36 Special conditions for the ESS facility in Lund Chapter 5: Mechanical devices Scope and definitions Basic provisions Provisions concerning periodic inspection Provision for design, manufacturing, installation and repair Provisions for the verification of compliance and annual reporting

Regulation - Mechanical Equipment Divided into classes Control the design requirements and quality assurance measures in the Design Manufacturing Installation Repair SSM Appendix 1 Document no: 15-36 Special conditions for the ESS facility in Lund Chapter 5: Mechanical devices Condition D: Classification 1. Mechanical equipment shall be divided into classes to control the design requirements and quality assurance measures in the design, manufacture, and installation and repair of equipment intended for use at the facility. These classes shall be determined with regard to the significance of the mechanical integrity of the equipment for facility safety in all events up to and including the event class improbable events (H4A). 2. Mechanical equipment shall be designed, manufactured, installed and inspected in accordance with conditions D3-6 and D9-13 conditions. For the design and manufacture of pressure equipment where deficiencies or malfunctions will not cause emission of radioactive substances, the Swedish Work Environment Authority regulations on pressure equipment and simple pressure vessels shall apply with regard to condition D3. Designed, manufctured, installed and inspected according to Condition D3-6 and D9-13 If a malfunction will not cause emission of radioactiv substances the AFS 2016:1 and AFS 2016:2 shall apply

Classification – Safety SSC General Classification Mechanical Electrical and I&C Civil HVAC Lifting ESS-0033258, ESS rules for radiation safety classification of mechanical equipment ESS-0039311, ESS rules for technical requirements for mechanical equipment ESS-0047989, ESS rules for quality regulation for mechanical equipment, RESSQ-Mech Safety SSC – Safety Structure, System, Components

Classification – Mechanical Quality Class MQC1 Equipments are not identified at ESS No requirments for MQC1 in RESSQ RCC-MRx Safety SSC MQC1 N1Rx MQC2 N2Rx MQC3 N3Rx MQC4; this is the highest quality in the industrial Pulp industry (pappersmassa industri) Steel industry Different between MQC2-3 and 4, Requirements on the company, personnel is the same It is only the scope of testing and inspection Who is review, perform or supervision Safety Related SSC Industrial Standard (= PED / EUROCODE) MQC4 Non-Safety

ESS Rule for Quality Regulation for Mechanical Equipment Regulations EN RCC-MRX SSM PED AFS ESS RESSQ – Mech ESS Rule for Quality Regulation for Mechanical Equipment

ESS-0047989, RESSQ – Mech Part A – General QC rules Part B – Inspection and testing requirements (EIP) Part C – Examination procedures (EEP) EIP = ESS Inspection Points EEP = ESS Examination Procedures

Part A – General QC rules General quality and inspection regulation Accreditation (within Sweden/another country) AIB, Accredited Inspection Body AB, Accredited Body NB, Notified Body Certification body Authorisation Welding NDT, Non-Destructiv Testing

Part B; Inspection and Testing Requirements MQC 2-3 MQC4 EIP-100 Prio to manufacturing, installation or repair EIP-100 EIP 101 Pressure retaining and load-besring equipment, Internal parts in mechanical equipment, Repair of such devices EIP-200 For Base material EIP-201 EIP-210 Forgings and bars, castings and plates EIP-202 EIP 211 Pipes and fittings, heat-exchanger tubes EIP-203A EIP-212A Bolts and nuts (special) EIP-203B EIP-212B Bolts and nuts (standard) EIP-204 EIP-213 Bellows for valves and pressure vessels and pipes EIP-205 EIP-214 Plates and forgings for load-bearing equipments and parts, or in material for fasteners in concreat EIP-300 At manufacturing, welding, other joining and pipe bending EIP-301 EIP-310 Inspection of welding, other joining and pipe bending EIP-400 For finished equipment EIP-401 EIP-410 Inspection pipe, pipe fittings and tubes EIP-402 EIP-406 Valves and pumps EIP-403 EIP-407 Heat exchanger, pressurevessels and tanks EIP-404 EIP-408 Load bering exuipment such as; hangers and supports EIP-405 EIP-409 Non-pressure, ”completed” internal parts EIP-500 For installation and repair inspection EIP-501 EIP-510 Inspection of welding and other joining EIP-600 For installed system, part of system or repair EIP-601 EIP-602 Inspection of finstalled system, part of system or repair

Part C – ESS Examination procedure (EEP) RESSQ-Mech part C – Table of contents of ESS Examination Procedure (EEP) 49 Examination Procedures Applicability Scope Inspection and testing requirement Acceptance criteria Documentation

Welding RCC-MRx vs EN ESS-0102600 Assessment of equivalence, welding RCC-MRx vs ISO/EN Certification of welding company EN ISO 3834-2 Valid for MQC2 and MQC3 Boundary: Quality Class; MQC3 Design pressure <= 16 Bar (g) Design temperature <= 120 ℃ No significant irradiation or creep No fatigue EEP 3/5-710 Test of weld filler material EEP 3/5-711 Inspection of welding EEP 3/5-745 Welding procedure qualification EEP 3/5-746 Welder and welding operator qualification Acceptance from TÜV Nord our AIB Inspection report PEF-ESS-180403-4 (ESS-0278249)

NDT RCC-MRx vs ISO/EN ESS-0261302, Assessment of equivalence, NDT RCC-MRx vs ISO/EN EEP 2/3/4/5-713 Liquid penetrant testing (PT) EEP 2/3/4/5-714 Magnetic particle testing (MT) EEP 2-715 Eddy current testing of pipes and tubes EEP 2-716 Eddy current testing of heat exchange tubes EEP 2-717 Ultrasonic examination after manufacturing of plate EEP 2-718 Ultrasonic examination of forgings and bars EEP 2/3/4-719 Ultrasonic examination of seamless and welded pipe/tubes EEP 3/5-720 Ultrasonic examination of full penetration welds EEP 3/5-721 Ultrasonic examination of buttering, cladding and plating EEP 3/5-722 Radiographic examination of welds EEP 2-723 Radiographic examination of castings Inspection report CEN-180516-01 (ESS-0307835) Acceptance from TÜV Nord our AIB

Certificate Of Compliance (IOÖ) SSM Chap 5- B1 In order to be put into use, mechanical equipment shall be designed, manufactured, installed and inspected to ensure that safety is maintained during all events. COC / IOÖ

Inspection Bodies SSM required an Accredited Inspection Body as a independent 3:e party reviewer - TÜV Nord AB AFS required an Accredited Body for independent inspections in inspection class A and B - DEKRA Industrial AB

Training 3 ocassions performed, 2 more planned 26 participants from: Target, Accelerator, NSS, ICS, Quality, OS&H Design Engineer Senior Engineer Workpackage Leader Group Leader Control Technician OSH Engineer

Quality Control Handbook ESS-0259709 Generic quality control apprach within Project Management to describe QC’s roll as independent reviewer and inspector, competence levels, phases, activities and deliverables for control of design/construction or upgrades of the ESS facility. 

Conclusion RESSQ - to identify the requirements EEP - how to perform the testing and inspection Training – spreading the knowledge QC Handbook – How are we working with these documents