Internal Mount Flange Facing Machine

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Presentation transcript:

Internal Mount Flange Facing Machine MM1500i Internal Mount Flange Facing Machine 12 – 60” (305 - 1525mm) KEY FEATURES Precision construction 6 continuous groove facing feeds for a gramophone finish (ASME Standard) 3 different sized quick set independent bases for improved on-site operation Hardened slide ways to maintain long term accuracy Swivel tool post for groove details; reduces need for separate accessories DESCRIPTION An internally mounted and robust flange facing machine using fixed gears to produce 6 continuous groove gramophone finishes to ASME Standard. APPLICATIONS For all types of flange facing, seal grooving, weld preparation and counter boring.   FACING FEED RATES & GROOVES PER INCH Direction Gear mm/rev Inches/rev Grooves/inch Out 1 0.130  0.005  195  2 0.203  0.008  125  3 0.494  0.019  51  In 0.155  0.006  164  0.241  0.009  105  0.588  0.023  43  SPECIFICATION Min Facing Diameter 305mm (12”) Max Facing Diameter 1500mm (60”) Min Clamping Diameter 290mm (11.4”) Max Clamping Diameter 1400mm (55”) Min Swing Diameter 1200mm (47.3”) Tool Post Travel 102mm (4”) Rpm (max) 20 Standard drive type Air Hydraulic option available? Yes Number of feed settings 6 Output @ 90psi 3kw (4hp) Air supply needed 2.89m3/min 102.4cfm BORING FEED RATES  3 off up/down mm/rev inches/rev Out 0.02 0.000787 0.045 0.001772 0.12 0.004724 In 0.04 0.001575  0.06 0.002362 0.13 0.005118 Page 1 of 3

MM1500i COMPONENT WEIGHTS INCLUDED AS STANDARD WITH MACHINE Internal Mount Flange Facing Machine INCLUDED AS STANDARD WITH MACHINE The machine is supplied complete with the following items; 3 quick set bases All required mounting feet and extensions Toolkit including tools and inserts Air filter lubricator Hose connection Storage / shipping box CE certificate, Packing list and manual SET UP AND OPERATION The operator must be: Trained and conversant with the product Able to identify the correct and incorrect use of static or portable machines. Comply with all local and internationally recognised safe use of powered machines. COMPONENT WEIGHTS Weight (excl base) 155kg 342lbs Max Base Assy Weight 67kg 148lbs SHIPPING WEIGHTS Box 1 Weight 500kg 1102lbs SHIPPING DIMENSIONS Length Width Height Box 1 122cm (48”) 62cm (24.4”) 82cm (32.3”) Above: Exploded view of the 3 base assemblies provided. IMPORTANT PLEASE REVIEW OPTIONS, ACCESSORIES AND SPARE PARTS ON NEXT PAGES Page 2 of 3

MM1500i MM1500i FLANGE FACING MACHINE OPTIONS & ACCESSORIES Internal Mount Flange Facing Machine MM1500i FLANGE FACING MACHINE OPTIONS & ACCESSORIES SPARES KIT Part number: MM1500i-SK Recommended for 2 year use. Kit varies by machine, but typically comprises machine bolts, ram bolts, feed nut screw, feed nut bolt, tool holder, spares kit for Modec motor). HYDRAULIC CONVERSION KIT Part number: MM1500i-14 Kit for converting the machine to hydraulic drive. SURFACE COMPARATOR Part number: RBC0120 A set of roughness specimens in a heavy-duty presentation suited to workshop use. COMPACT FLANGE MACHINE Part number: MM1500i-CFM Complete machine to enable the machining of compact flanges. RTJ MEASURING KIT Part number: RTJM1500 Kit for measuring RTJ grooves. HYDRAULIC ORBITAL MILLING KIT Part number: MM1500i-10 Add-on components used to convert to an orbital milling machine. HEAT EXCHANGER MOUNTING PLATE KIT Part number: MM1500i-7 Kit for mounting the machine onto tube sheets. HEAT EXCHANGER BACK FACING KIT Part Number: MM1500i-22 Module to enable the machining of flange back faces on tube sheets. Page 3 of 3