Solstice All Options Gas Fired Fryer Service Presentation (CE-UK) Performance, Efficiency, Easy to Own SG AllOpts

New To Pitco The igniter board is energized only once a day (when temp. control is turned on). Reduces wear on the matchless ignition. Computer is exposed to less noise . Pilot remains on. Quick burner response. Less chance of lock out. Computer,Digital & Manual S/state controls have same plug/pin configuration. One wiring diagram for all. SG AllOpts

Gas Supply to fryer Burner pressure - Check at either test nipple. (LP/G31-25mbar, Nat/G20 - 10mbar) Supply Pressure - Check at lower test nipple on gas valve (LP/G31 - 37mbar, Nat/G20, 15-24mbar) Manual shut off valve on each fryer Valve is “plated” at 1/2psi max = 13.5”WC= 33.5mbar Querying with Pitco. SG AllOpts

Electrical supply to fryer Entrance Box Accepts 115VAC or 230VAC, selected by “locked” slide switch, into IEC320 plug. Outputs: 24VAC for controls, Line volts via IEC320 socket to link to next fryer, Line volts via 3pin Molex for Opt’l Basket Lifts, Also passes 24VDC”thru” for Basket Lift Control 120 or 208 or 230VAC is plugged into the entrance box. The switch is set to the supplied voltage. The transformer steps the voltage down to 24VAC. The temperature control will output 24VDC to Heat demand & Side on relays when required. This fryer does not use mill. Volts Transformer - PP10429 SG AllOpts

“Matchless” Ignition Pilot Spark gap 7/64¨1/64” Spark probe also acts as Flame sensor probe. Pilot lights when K3 “Side On” Relay is energised & stays lit if correctly sensed. Heat Demand then energises Main coil of gas valve The igniter will spark for 90 seconds and lock out if flame is not established.If the pilot is burning for 45 seconds or more and a lock out occurs the igniter will try one more time. SG AllOpts

Pilot lights the Main burners On the all option fryer the pilot is lit by spark igniter. The pilot remains lit all day waiting at the ready for a call for heat. When a call comes voltage is supplied to the gas valve. Gas is then supplied to the burners which is lit by the pilot. SG AllOpts

Control Circuit 1 1. External Power Switch energizes transformer. 2. Voltage is stepped down to 24VAC & current flows though fuse F1 (2 Amp Slo-Blow). Voltage and current are traced though the fryer using the verbiage and block diagram in conjunction with the colors. For pin numbers and wire colors the actual wiring diagram is needed. SG AllOpts

Control Circuit 2 3. Current branches from F1: A. Power led is energized B. Power flows thru’ the drain switch to both DVI pins if drain switch is closed. The DVI switch is a magnetic switch mounted on the drain valve. This switch is impervious to oil. It can have up to .4” between the sensor and actuator but it must be in alignment. SG AllOpts

Control Circuit 3 3. Current also branches from F1: C. Power flows to the back up thermostat 24VACH pin. D. If the control transfer switch is set to MAIN power flows to the main temp. control. The back up thermostat is an option for Computer fryers SG AllOpts

Control Circuit 4 3. Current also branches from F1: Power flows to the common contact of K3 “Side On” Relay on the relay board SG AllOpts

New To Pitco The igniter board is energized only once a day (when temp. control is turned on). Reduces wear on the matchless ignition Computer is exposed to less noise Pilot remains on. Less chance of lock out Quick burner response

Control Circuit 5 Turn on the Temp. control 24VDC out of pin 9 “Side On” while temp control powered & DVI closed. Energises Relay K3 on relay board 24VAC Power flows thru’ K3’s contacts Thru’ the high limit to Ignition board Spark & pilot valve energized Pilot lights & stays lit while temp control pin 9 outputs 24VDC The actual pin numbers and colors can be found on the wiring diagram. SG AllOpts

Control Circuit 6 Ignition board Maintains the pilot Outputs 24VAC from MV pin which feeds the common contact on K1 Heat demand relay. Robertshaw module has LED which flashes if fault - fault code not yet known! SG AllOpts

Control Circuit 7 If actual temp is below setpoint, Temp.Control outputs 24VDC to energize K1, Heat demand relay & led. 24VAC flows thru’ K1 contacts to energize the main valve. 24VAC also supplied to heat feed back pins on temp controller(s). SG AllOpts

Solstice All Options Transformer Some options may require two transformers.

Solstice All Options Drain Switch (DVI) The drain switch option comes standard on fryers equipped with either a computer or a digital controller. This option helps prevent dry firing. If used with a computer the display will say draining when the drain valve is opened and say turn off after valve is closed. The fryer will not heat once the valve has been opened & then shut until the fryer is reset by turning it off and back on. SG AllOpts

Solstice All Options Temperature Controls The different controllers are interchangeable. Therefor the service man can carry any one on his truck to get a fryer up and running until a replacement can be obtained. Controllers have black fascia to distinguish from existing Intellifry & Solid state controls & are not interchangeable SG AllOpts

Universal Control Harness Solstice Control Options Solid State Control - Available with Matchless Ignition 1 year warranty Greater Temperature Control +/ 2°F reactivity from set temperature Melt Cycle Built In Boil Out Built In Back up option allows the Solid State control to function as a back up to the Digital Controller or the I12 Computer Control. Digital Control Option I12 Computer Option

Solstice All Options No Backup thermostat 2 4 V A C Computer controlled Fryers can be ordered with a Manual solid state backup thermostat. T e m p . C o n t r o l 2 4 V D r a i n S w i t c h R e l a y B o a r d Jumper plug links pins 2 & 10 on P/J33 on Relay board if no Backup stat with Computer or Digital s/state. Manual s/state may plug into P/J33 with nothing on P/J31. K 3 K 1 M V I g n i t i o n B o a r d M V / P V P V 2 4 V H i g h L i m i t M a i n P i l o t SG AllOpts

Using the lights to help troubleshoot LED #1 - DVI closed, power to Temp cont’l & Ignition Module / Pilot lit. LED #2 - 24VDC Heat Demand to Relay board. LED #3 - 24VAC Power to main valve coil. LED #4 - 24VAC out of Fuse (2 amp Slow blow). LED #5 - Side On (K3) Relay energised. LED #6 - Heat demand (K1) relay energised. 1 2 3 6 5 4 SG AllOpts

Using the lights to help troubleshoot Only #3 not lit Ignition board lockout (no pilot) High limit open If high limit is open then no pilot To restart if high limit trips Allow to cool & Reset high limit Turn temp control off & on 1 2 3 To reset the high limit the oil must cool 45°F / 25°C below the trip point before the reset button is pushed. 6 5 4 SG AllOpts

Solstice All Options Back Up Thermostat Optional with Computer, but could be fitted to Digital or manual solid state fryers. Back up is similar to manual solid state but has “Control transfer switch” to select either Main or Backup operation. SG AllOpts

Solstice All Options Relay Board Supplied with fuse - check rating. Should be 2A The relay board makes wiring and troubleshooting easier. It also eliminates the need for discrete relays. New board supplied with fuse, BUT check rating. Fuse rating was 1,1/2 amp - uprated to 2amp Slo-Blo (1,1/4” glass) Plug / Socket Numbering - P/J35 - 5 Pin P/J32 - 6 Pin P/J34 - 7 Pin P/J31 - 10 Pin P/J33 - 12 Pin SG AllOpts

Solstice All Options Relay Board Non SCB Relay Board SCB Relay Board The relay board makes wiring and troubleshooting easier. It also eliminates the need for discrete relays. Non SCB Relay Board SCB Relay Board

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SCB Self Cleaning Burner Automatically Self Cleans Burners (Daily) Reduces M&R cost, (maintenance, repair) Lowers energy cost by tuning the heating system. Cleaning mode in blue

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Solstice All Options High Limit Can be reset after oil drops 45°F below trip point. PP10084, same high limit currently used on Heritage gas & CE electric fryers. SG AllOpts

Solstice All Options Ignition Board Ignition board only shown is US not CE. Photo is of CE fryer. Ignition module has LED which will flash - still awaiting any “codes” from Pitco. SG AllOpts

Solstice All Options Igniter

Pressure Regulator Adjustment Solstice All Options Gas Valve Pressure Regulator Adjustment Valve has taps for checking input and output pressure. The valve is rated at 1/2PSI or 13 1/2” max input. The input should be at least 1 1/2” above the required output. Make sure the vent is clean for proper regulation. SG AllOpts

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Solstice All Options Filter Pump Circuit breaker Reset knob Return handle The breaker is turned off only to service the filter. The pump is turned on and off using the red handle. To reset pull the reset knob. Pump is larger capacity than AG/ME/MG or UFM. Also piping is larger bore. SG AllOpts

Solstice All Options Basket Lift Line Voltage Selector switch 115/208/230V for Transformer in Basket lift housing, outputs 24VAC to L & R Driver boards. Switches for voltage selection are “locked” by metal plate screwed in place. 3 different plates are used stamped with voltage: 120V, 208V & 220/240V SG AllOpts

Solstice All Options Basket Lift Transformer(s) (new fryers have only one) Multi Taps 120VAC 208VAC 240VAC

Solstice All Options Basket Lift Driver Boards Receive 24VDC signal from computer 24VAC input, outputs DC to lift motors Note - production fryers use single transformer. SG AllOpts

Solstice All Options Basket Lift Lift Motors DC Powered, Driver board relays reverse polarity to reverse motor. SG AllOpts

Solstice All Options Basket Lift Stop Sensors Must be on front center line of shaft Close when magnet inside of shaft is near SG AllOpts

Solstice All Options Basket Lift Driver Board Shown for reference only No User serviceable parts on the board SG AllOpts

Solstice All Options Basket Lift Troubleshooting J1-1 & J1-2 24VAC all the time. J2-1 & J2-2 24VDC when cook timer operated. Limit switches (J3 1 - 2 & 4 - 5) are NC. They open at the limit point. J4-1 & J4-2 24VDC when driving up or down Up Down 5 1 J3 J2 24VDC J4 J1-1 J1-2 24VAC M1 SG AllOpts