Legacy Hardware and Software Upgrade Overview

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Presentation transcript:

Legacy Hardware and Software Upgrade Overview

Legacy Upgrade Agenda Legacy Application Import Tool 60 minutes Hardware Upgrade Overview 20 minutes Legacy Application Import Tool 60 minutes Add Quantum Ethernet DIO drops 45 minutes Add new X80 Ethernet DIO drops 45 minutes LL984 Editor and Unity Overview 60 minutes The flow and topics to be covered today Estimated time to cover the information.

Customer Concerns Why re-wire? Wire and power systems last more than 50 years. PLC’s last only 20 - 25 years, at best . … if you don’t need to Why re-wire? Why re-program the software application ? Your customers can achieve Risk Mitigation through proven Upgrade Products and Tools

Purpose of the Upgrade Products and Tools. To enable installed base users to… ... re-use existing Field Wiring while upgrading to the latest Unity Quantum or M340 PLC’s No disturbing the existing field wiring Virtually eliminates wiring debug Update to the latest Quantum or M340 I/O Uses the same panel footprint and mounting Minimize handling the proven existing wiring Minimize or eliminate downtime debug and re-commisioning Take advantage of the new CPU capabilities No need to change out control boxes

Purpose of the Upgrade Products and Tools. To enable installed base users to… …re-use the LL984 application on the new Unity Quantum or M340 platforms Upgrade the PLC to the Unity Quantum or M340 platform Import the 984 applications seamlessly into Unity Support the 984 instruction set Support the 984 execution behavior Create a 6th Editor in Unity, bringing the key features of 984 programming into Unity Pro

Purpose of the Upgrade Products and Tools. To enable installed base users to… upgrade S908 RI/O to Ethernet RI/O while maintaining the Quantum I/O. Replace the existing Proprietary S908 RI/O network with Deterministic Ethernet communications.

Unique Value Propositions (UVPs) . Save prior manpower investment in wiring and debug existing I/O field wiring is not removed Save prior Investment in 984 LL application development highly evolved applications are retained No Risk Upgrade applications are imported versus converted greatly reduced commissioning Field Wiring is retained with the use of prewired cables and QWA’s (Quick Wiring Adaptors) limited wiring debug Plant Operators/Maintenance use the same interface Unity 984LL editor has the same look and feel (7 x 11 nodes) This means limited or no training Future proof Unity Hardware Unity Software Ethernet RI/O and DI/O Reduced cost of ownership Increased reliability & uptime Future proof by upgrading to PlantStuxure

Hardware Upgrade Overview Upgrading a Legacy I/O system to Quantum or M340 200 Series to Quantum I/O Upgrade 500 Series to Quantum I/O Upgrade 800 Series to Quantum I/O Upgrade SY/MAX to Quantum I/O Upgrade Hardware I/O Upgrade SY/MAX Software Conversion Service is Available Compact 984 to M340 I/O Upgrade

200 Series to Quantum I/O Upgrade Module Upgrade to Modicon® Quantum™ with: Rack Replacements Prewired Cable Assemblies Quickly converts to Quantum I/O without disturbing field wiring Minimizes conversion time per module Prewired Cable assemblies are validated assuring no wiring mistakes Uses the same panel footprint and mounting holes Before After When customers are upgrading from 200 series to Modicon® Quantum™ I/O our Upgrade products allow the user to keep the existing field wiring, minimizing the downtime during the upgrade. Always tighten the field wiring screws before starting the replacement, in case the loosened up over the years. Rack Replacement Prewired Cable Assemblies Validated wiring solutions assures no wiring mistakes between the 200 Series connector and the Quantum replacement module. Four step process that is completed in minutes instead of hours.

200 Series to Quantum I/O Upgrade Step 1 Step 2 Step 3 Step 4 Remove modules and field wiring trough/ connector assembly. Remove original mounting assembly and replace with the new assembly. Install field wiring trough/ connector assembly and attach prewired cable assemblies. Install swing arm assembly, install modules and attach prewired cable connectors. Same footprint 200 to Quantum IO

200 Series to Quantum I/O Upgrade Describe mapping 200 to Quantum with column headers QWA Prewired cabling assembles validated, ensures no mis-wiring or mismat!ches… no worries!

500 Series to Quantum I/O Upgrade Module Upgrade to Modicon® Quantum™ with: Prewired Cable Assemblies Quickly converts to Quantum I/O without disturbing field wiring Minimizes conversion time per module Prewired Cable assemblies are validated assuring no wiring mistakes 4 points per module | Rack Replacement for B540 B541 B550 4pt AC Output module or B551 4pt AC Input module (4) 500 modules to (1) Quantum 16 pt module Prewired Cable Assemblies When customers are upgrading from 500 series to Modicon® Quantum™ I/O our Upgrade products allow the user to keep the existing field wiring, minimizing the downtime during the upgrade. Note to share, always tighten the field wiring screws before starting the replacement, in case the loosened up over the years. Validated wiring solutions assures no wiring mistakes between the 500 Series connector and the Quantum replacement module. Four step process that is completed in minutes instead of hours.

800 Series to Quantum I/O Upgrade Before Module Upgrade to Modicon® Quantum™ with: Rack Replacement with Swing Arm Assembly Prewired Cable Assemblies Quickly converts to Quantum I/O without disturbing field wiring Minimizes conversion time per module Prewired Cable assemblies are validated assuring no wiring mistakes Uses the same panel footprint and mounting holes Four step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours After Developed in the 1980’s | Predecessors to Quantum | Been around a long time When customers are upgrading from 800 series to Modicon® Quantum™ I/O these Upgrade products allow the user to keep the existing field wiring, minimizing the downtime during the upgrade. Swing Arm assemblies Prewired Cable assemblies Validated wiring solutions assures no wiring mistakes between the 800 Series connector and the Quantum replacement module. Four step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours

SY/MAX to Quantum I/O Upgrade Quick Wiring Adapters (QWA) Before After QWA connects directly to SY/MAX terminal blocks Quickly converts to Quantum I/O without disturbing field wiring Minimizes conversion time per module QWA circuit boards are validated assuring no wiring mistakes Schneider Electric has designed a Quantum I/O terminal block that SY/MAX terminal blocks connect directly into. This allows SY/MAX I/O to be quickly converted to Quantum I/O without disturbing field wiring. Minimizes conversion time per module The QWA circuit boards are validated assuring no wiring mistakes between the SY/MAX connector and the Quantum replacement module. Minimizes your overall RISK of change ! Minimize your cost and equipment downtime. Five step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours. (Note: the additional step is adding the QWA)

SY/MAX to Quantum I/O Upgrade

SY/MAX Software Conversion Service The Software Conversion is a “Pay For” service: It is an Automated Tool which: Minimizes error versus manual conversion. Minimizes the cost of the conversion. All SY/Max Remote I/O can be run under Unity. Exchange the processor to Quantum and keep all I/O. SY/Max instructions are converted to native Unity code. Convert to M340! Less expensive I/O. Documentation is converted Easier for operators. Same look and feel Easier on operators.

Compact 984 to M340 I/O Upgrade Quick Wiring Adapters (QWA’s) Before QWA’s connect Compact terminal blocks directly to M340 modules Quickly converts to M340 I/O without disturbing field wiring Minimizes conversion time per module QWA circuit boards are validated assuring no wiring mistakes After Compact to M340 I/O Upgrades utilize Quick Wiring Adapters (QWA’s) Schneider Electric has designed a new M340 I/O terminal block that Compact terminal blocks connect directly into. This allows Compact I/O to be quickly converted to M340 I/O without disturbing field wiring. These QWA’s Minimize Upgrade time per module The QWA circuit boards are validated assuring no wiring mistakes between the Compact connector and the M340 replacement module. Minimizes your overall RISK of change ! Minimize your labor cost and equipment downtime. Five step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours. (Note: the additional step is adding the QWA)

Compact to M340 I/O Upgrade

What are the UVPs of these Products and Tools? Minimize your Upgrade Risk by: Significantly minimizing downtime during Upgrade. Upgrading to Quantum I/O Without field wiring changes Without panel modifications Upgrading Compact to M340 Validated Pre Assembled cable harnesses and QWA’s Eliminates field wiring issues between the original field connector and new I/O module. Downtime is so little they could upgrade I/O drops one at a time. Maybe even keep their process running! All wiring and verification of wiring is done offline where the process does not need to be stopped.

Legacy Upgrade Agenda Legacy Application Import Tool 60 minutes Hardware Upgrade Overview 20 minutes Legacy Application Import Tool 60 minutes Add Quantum Ethernet DIO drops 45 minutes Add new X80 Ethernet DIO drops 45 minutes LL984 Editor and Unity Overview 60 minutes The flow and topics to be covered today Estimated time to cover the information.