ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 01 April 2017 | Slide 1

AC500 family, your PLCs from ABB AC500 CPU Range Performance PM591 PM590 PM582 AC500 CPUs + S500 I/Os AC500 PM581 PM571 PS501 Engineering Software Engineering PM564 Software Stand-alone 2009-02-24 PM554 AC500 -eCo Price © ABB 01 April 2017 | Slide 2 2

AC500-eCo, your PLC from ABB Product Benefit Economical entry level for PLC stand-alone solutions Full featured high performance PLC High performance and generous128 Kbyte program memory Configurable I/Os for interrupt inputs, fast counters and PWM outputs High functionality with integrated onboard digital and analogue I/Os Up to two serial ports for programming and communication Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 3 3

AC500-eCo, your PLC from ABB Product Benefit Saving your invest Programming software based on international standard IEC 61131-3 Complete range of S500 IO´s can be connected Supports decentralized I/O Flexibility for different customers requirements Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 4 4

AC500-eCo, your PLC from ABB Product Benefit Easy to learn and saves your engineering effort due to high compatibility Programming system for entire AC500 family, based on CoDeSys Existing AC500 libraries are compatible and readily available for use Easy to program Fast calculation time and big memory make program optimization obsolete Five programming languages available for each purpose (in accordance to IEC61131-3) Easy to maintain Retain data without battery Download of user program via SD card without using programming tool Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 5 5

AC500-eCo, your PLC from ABB Product Benefit Economical S500-eCo for solution with few I/O points Modules fit to all AC500 CPU modules Decentralized I/O solutions can be realized with CS31 bus or PROFIBUS/PROFINET Easy to install Pluggable terminal blocks DIN Rail mounting without tools Spring terminals available Small I/Os size for easy wiring Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 6 6

AC500-eCo, your PLC from ABB CPU Basic Elements Status LED Display CPU operation & onboard I/Os status Run / Stop Switch Controls CPU operation Integrated Onboard I/Os COM1 Online access, Modbus RTU master/slave, CS31-Bus master, ASCII Last Update: 2008-10-30 Instructions: Flexible choice of the communication interfaces. COM1: is a RS-485 serial interface and is connected to a 9-poles SUB-D connector I/O-Bus: is I/O data bus for the S500 I/Os, through this bus, I/O and diagnosis data are transferred between the AC500 CPU and the S500 I/Os. © ABB 01 April 2017 | Slide 7 7

AC500-eCo, your PLC from ABB Accessories Adapter with COM2 + realtime clock + battery Wall Mounting Cover Adapter with realtime clock + battery SD-Card SD-Card Adapter Adapter with COM2 Last Update: 2008-10-30 Instructions: Flexible choice of the communication interfaces. COM1: is a RS-485 serial interface and is connected to a 9-poles SUB-D connector I/O-Bus: is I/O data bus for the S500 I/Os, through this bus, I/O and diagnosis data are transferred between the AC500 CPU and the S500 I/Os. Terminal block power supply COM2 COM1 USB programming cable © ABB 01 April 2017 | Slide 8 8

AC500-eCo, your PLC from ABB Accessories Note: Only these types of ABB terminals can be used for the AC500-eCo I/O modules Front screw, side cable Front spring, front cable Front crew, front cable TA566 for wall mounting Last Update: 2008-10-07 Instructions: © ABB 01 April 2017 | Slide 9 9

AC500-eCo, your PLC from ABB Accessories Order codes for I/O modules terminal blocks ABB Type ABB Order Code Connection type Poles Marking Quantities in plastic bag L44470901501 1SSS444709R1100 Front spring / Front cable 9 1 to 9 6 L44471101501 1SSS444711R1100 11 10 to 20 L44440901501 1SSS444409R1100 Front screw / Front cable L44441101501 1SSS444411R1100 L44460901501 1SSS444609R1100 Front screw / Down side cable L44461101501 1SSS444611R1100

AC500-eCo, your PLC from ABB AC500-eCo Dimension Last Update: 2008-10-07 Instructions:

AC500-eCo, your PLC from ABB Technical data Last Update: 2008-10-07 Instructions: © ABB 01 April 2017 | Slide 12 *AC-Version in preparation 12

AC500-eCo, your PLC from ABB Technical data   S500-eCo S500 DI 561 DI 562 *DI 571 DO 561 *DO 571 *DO 572 DX 561 *DX 571 DC 561 DI 524 DC 522 DC 523 DC 532 DX 522 DX 531 DC 541 Number of channels per module DI 24V DC 8 16 - 32 DI 120..240V AC DO 4 DC 24 Relay (R) Transistor (T) Triac (Tri) T R Tri Interfast Additional channels configurable as: Fast Counter Max. 2 channels per module yes Counter max Frequency 50 kHz Pulse-Width-Modulation Revolution-/time- + frequency Interrupt I/O Last Update: 2008-07-31 Instructions: *in preparation

AC500-eCo, your PLC from ABB Technical data S500-eCo S500   AI 561 AO 561 AX 561 AI 562 AI 563 AI 531 AI 523 AX 521 AX 522 AO 523 Number of channels per module AI / AO 4/0 0/2 4/2 2/0 8/0 16/0 4/4 8/8 9/16  Resolution (bit) 12 16  16 Isolation process signals to logic - yes Yes Inputs, single configurable ±80 mV ±2,5 V ±10 V 0 ... 10 V 0 …50 mV, ±500 mV ± 1V ± 5V, 0..5V 0/4 ... 20 mA max. 8 max. 4 ±20 mA  - -  Pt100, Pt1000 Ni1000 Ni100 Thermo J, K, N, S, T Thermo R, E Outputs, single configurable 0 /4 ... 20 mA Plausibility Cut wire, short circuit Last Update: 2008-07-31 Instructions:

AC500-eCo, your PLC from ABB S500-eCo I/Os General features Space saving compact housing for DIN-rail or wall mounting Height and depth is the same with existing S500 modules I/O-Bus connection can connect up to 7 modules for both PM554 and PM564 CPU Three different types of pluggable terminal blocks from ABB can be used Spring terminal 2 types of screw terminal Elements I/O-Bus Allocation of signal name Yellow LED’s for signal status of inputs Terminal number Signal name 9 and 11 poles I/O terminal block (Screw type or spring 1 2 3 4 5 6 Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 15 15

AC500-eCo, your PLC from ABB S500-eCo I/Os DI561 Input module - The module for small expansion 8 digital inputs 24V DC Sink / source inputs Last Update: 2008-10-30 Instructions: For all I/O assignment: blue->inputs; green->outputs; red->configurable input/output. © ABB 01 April 2017 | Slide 16 16

AC500-eCo, your PLC from ABB S500-eCo I/Os DI562 Input module - The module for cost and space saving expansion 16 digital inputs 24V DC 2 groups with 8 digital inputs Sink / source inputs Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 17 17

AC500-eCo, your PLC from ABB S500-eCo I/Os DO561 Output module - The module for 24V output 8 digital transistor outputs 24V DC, 0.5A Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 18 18

AC500-eCo, your PLC from ABB S500-eCo I/Os DX561 Input / Output module - The space and cost saving mixed module for 24V 8 digital inputs 24V DC Sink / source inputs 8 digital transistor outputs 24V DC, 0.5A Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 19 19

AC500-eCo, your PLC from ABB S500-eCo I/Os DC561 Configurable Interfast module - The flexible module for fast installation with demands of additional electrical features 16 digital configurable inputs / outputs 24V DC, 0.1A Interfast connector for connection of ABB Interfast components Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 20 20

AC500-eCo, your PLC from ABB S500-eCo I/Os AI561 Configurable analog input module - The cost saving input module 4 analog inputs -2.5V … +2.5V -5V … +5V 0 … 5V 0 … 10V 0 … 20mA 4 … 20mA Resolution: 11 bit plus sign Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 21 21

AC500-eCo, your PLC from ABB S500-eCo I/Os AO561 Configurable analog output module - The cost saving output module 2 analog outputs -10V … +10V 0 … 20mA 4 … 20mA Resolution: 11 bit plus sign Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 22 22

AC500-eCo, your PLC from ABB S500-eCo I/Os AX561 Configurable analog input module - The space saving module combines AI and AO 4 analog inputs -2.5V … +2.5V -5V … +5V 0 … 5V 0 … 10V 0 … 20mA 4 … 20mA 2 analog outputs -10V … +10V Resolution: 11 bits plus sign Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 23 23

AC500-eCo, your PLC from ABB S500-eCo I/Os AI562 Configurable analog input module - The cost saving high resolution RTD module 2 configurable RTD inputs Pt100 or Pt100 2-wire / 3-wire -50°C … +400°C Ni100 or Ni1000 -50°C … +150°C Resistance 0 … 150Ω / 0 … 300Ω Resolution: 15 bits plus sign Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 24 24

AC500-eCo, your PLC from ABB S500-eCo I/Os AI563 Configurable analog input module - The cost saving high resolution thermo coupler module 4 configurable inputs. For: Voltage: -80mV … +80mV Thermocouple Types and Ranges E -270 … +1000°C J -210 … +1200°C K -270 … +1372°C R -50 … +1768°C S -50 … +1768°C T -270 … +400°C N -270 … +1300°C Resolution: 15 bits plus sign Last Update: 2008-10-30 Instructions: © ABB 01 April 2017 | Slide 25 25

AC500-eCo, your PLC from ABB Flexible Combination of CPUs and I/Os AC500 CPU with S500 and S500-eCo IO modules Up to 10 S500 and / or S500-eCo IO modules AC500-eCo CPU with S500 and S500-eCo IO modules Up to 7 S500 and / or S500-eCo IO modules Möglichkeit, alle Komponenten miteinander zu mischen © ABB 01 April 2017 | Slide 26 26

AC500-eCo, your PLC from ABB Assembly Mounting and demounting on DIN rail Safe connection Connection of system bus via robust plugs on the side Timesaving Simple snapping by integrated spring Firm mounting Once snapped in place -> firm and steady Eine von Kunden bereits geschätzte Eigenschaft. © ABB 01 April 2017 | Slide 27 27

AC500-eCo, your PLC from ABB AC500-eCo Integration 1 Modbus master Modbus on AC500-eCo COM2 (option) Modbus slave CS31 Master CS31 on AC500-eCo COM1 Last Update: 2008-11-21 Instructions: The COM1 interface of the AC500 can be configured as a CS31 field bus master. The CS31-Bus can be used for the decentralized expansion. CS31 for continuity and migration: CS31 is a proprietary master/slave field bus. It is characterized by simple handling, easy configuration and inexpensive installation. Series 40..50 Series 90 Series 90 S500 I/O CS31-Interface + I/O

AC500-eCo, your PLC from ABB AC500-eCo Integration 2 Modbus master Modbus on AC500-eCo COM1 Modbus Slave Modbus Master Modbus on AC500-eCo COM2 (option) Last Update: 2008-11-21 Instructions: The COM1 interface of the AC500 can be configured as a CS31 field bus master. The CS31-Bus can be used for the decentralized expansion. CS31 for continuity and migration: CS31 is a proprietary master/slave field bus. It is characterized by simple handling, easy configuration and inexpensive installation. Modbus slave HMI

AC500-eCo, your PLC from ABB AC500-eCo Integration 3 CS31 master Modbus master Modbus on AC500-eCo COM2 (option) Modbus slave HMI CS31 on AC500-eCo COM1 Last Update: 2008-11-21 Instructions: The COM1 interface of the AC500 can be configured as a CS31 field bus master. The CS31-Bus can be used for the decentralized expansion. CS31 for continuity and migration: CS31 is a proprietary master/slave field bus. It is characterized by simple handling, easy configuration and inexpensive installation. Series 40..50 Series 90 Series 90 S500 I/O CS31-interface + I/O

Automation AC500-eCo, your PLC from ABB One programming tool for the whole AC500 family Easy and standardized programming One programming tool for all CPU performance classes of the scalable AC500 control unit Standardized programming in accordance with IEC 61131-3 based on CoDeSys. Configuration of the entire system complete with fieldbuses and interfaces Various functionality and features within one programming tool Extensive module library (e.g. PLCopen modules) Extensive diagnostic functions, like alarm functions, integrated visualization and open software interfaces OPC multi-access for several OPC servers Web server functionality A integrated visualization tool PS541-HMI makes easy the operation of a small application Different languages © ABB 01 April 2017 | Slide 31 31

AC500-eCo, your PLC from ABB One programming tool for the whole AC500 family Automation Visualization Diagnosis, Service Engineering Software Programming Add-Ons © ABB 01 April 2017 | Slide 32 32