Ciprian Plostinar Workshop on Testing and Commissioning

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Presentation transcript:

Ciprian Plostinar Workshop on Testing and Commissioning ESS Accelerator Plan Ciprian Plostinar Workshop on Testing and Commissioning www.europeanspallationsource.se 16 October 2018

List of Acronyms NC – Normal Conducting SC – Superconducting ISrc – Ion Source LEBT – Low Energy Beam Transport Line RFQ – Radiofrequency Quadrupole MEBT – Medium Energy Beam Transport Line DTL – Drift Tube Linac SPK – Spoke Section MBL – Medium Beta Linac HBL – High Beta Linac HEBT– High Energy Beam Transport Line DMPL – Dump Line A2T – Accelerator to Target BOD – Beam on Dump RBOT – Ready for Beam on Target RFI – Ready for Installation SSM – Strålsäkerhetsmyndigheten (Swedish Radiation Safety Authority) PA/SSPA – Power Amplifiers/ Solid State PA HV – High Voltage PSS – Personal Safety System SRR – Safety Readiness Review CMs – Cryomodules CDS – Cryogenic Distribution System LWU – Linac Warm Units PS – Power Stations IK – In Kind B1-3 – Buncher Cavities

Key Assumptions Installation Testing Commissioning In-Kind Model Ready for Installation Dates (RFI): Some contractual Others “best estimate” Optimised Sequence: Logic Safety Flexibility Parallel Installation and Commissioning: Shielding Wall Demanding Schedule Coordinated Installation of Utilities/Services No Internal Float Testing Realistic time allocation Relevant Permits SSM Safety Measures Correct Gateways Suitable Reviews Commissioning Hardware Beam Key Dependencies Other Divisions Critical Parameters

2018 New Baseline 2018 2019 2020 2021 ISrc to LEBT ISrc to DTL1 03/9/2018 ISrc to DTL1 4/11/2019 ISrc to DTL4 27/4/2020 ISrc to Beam Dump (BOD) 8/2/2021 RBOT 24/5/2021

Ion Source and LEBT Beam!*

NC Front End RFQ MEBT Infrastructure Some manufacturing difficulties and setbacks. RFI Date has shifted to March 2019. MEBT No major schedule changes announced, progress on many fronts. Current RFI, March 2019, but can only be installed after RFQ Infrastructure New organisation structure Work re-planning ongoing, follows the accelerator schedule. Near critical path, but expected to ”catch-up”

NC Front End NC RF System: Two major milestones: RF System Ready for RFQ/DTL1 RF System ready for the full NC Linac Ongoing discussions on scope adjustment to reduce risk. RFDS Support frame now to be built by ESS to allow infrastructure work to advance. Some unresolved issues remain. RF System RFQ and DTL1 RF System Operational Q3 2019 Full NC RF System Operational Q1 2020

NC Front End: DTL RFIs 2018 Baseline Date Latest Update DTL4 01-Jan-2019 20-Mar-2019 DTL1 10-Feb-2019 05-Jun-2019 DTL3 15-Mar-2019 03-Oct-2019 DTL2 13-Jan-2020 DTL5 30-Sep-2019 19-Mar-2020

Cond/Commissioning Window Visual Plan Baseline With the New Dates Installation Window DTL4 DTL1 DTL3 Cond/Commissioning Window RFI DTL3 DTL2 RFI DTL2

NC Front End: DTL Significant slippage, RBOT date is affected (DTL2 and DTL3 late by 6-7 months compared to the baseline. Requires some installation sequence adjustment The “Beam from ISrc to DTL1” milestone is largely not affected. Near Critical Path buffer The “Beam from ISrc to DTL4” milestone has slipped by ~2.5 months Delay can be reduced if installation work can take place during the RF conditioning or beam commissioning windows. (i.e. install during the day, condition in the evenings/at night). Currently this is not an ESS strategy.

NC Front End Timeline 2018 2019 2020 2021 ISrc to LEBT ISrc to DTL1 3/9/2018 ISrc to DTL1 11/11/2019 ISrc to DTL4 13/7/2020 ISrc to Beam Dump (BOD) 26/4/2021 RBOT 9/8/2021 Infrastructure Works RF System (RFQ and DTL1) RF System (Full NC Linac) DTL4 RFQ MEBT DTL1 PSS1 Validation RF Conditioning (RFQ and DTL1) SRR2 Beam Commissioning (ISrc to DTL1) DTL2 DTL3 PSS1 Re-Validation RF Conditioning (DTL2,3,4) SRR3 Beam Commissioning (ISrc to DTL4) DTL5

NC Front End: Main Risks and Opportunities RFQ and DTL deliveries Infrastructure works late RF System delays Opportunities: Schedule flexibility Mitigating actions Parallel NC beam commissioning/SC installation work

SC Linac CDS: Spoke CMs (CM1 – CM13): SC RF System: For the Elliptical CDS, a delay on the start of installation was reported compared to the baseline: December 2018 to March 2019. A faster production and installation pace was proposed such that the commissioning date of the full CDS (Elliptical and Spoke) is maintained (November 2019). Spoke CMs (CM1 – CM13): Baseline RFIs: June 2019 to July 2020 Assumes 9 weeks of testing at FREIA for CM1, 6 weeks for CM2 and CM3 and 4 weeks for the rest. Assuming 6 weeks of testing for all CMs would shift the delivery of CM13 to December 2020 A possible delay of up to 2 months was flagged up. SC RF System: Spoke RF Amplifiers: 3 months delays as tender was challenged. MBL Klystron deliveries have started. Good installation progress in the Gallery

SC Linac MB CMs (CM1 – CM9): HB CMs (CM1 - CM11): LWUs: RFIs: October 2019 to August 2020 Major changes in assembly schedule at CEA ~2 months delay on the cavities. No mitigation possible. ~4 months cumulative delay on the CM. This pushes the delivery of the last MB CM to December 2020. Some mitigation possible (testing reshuffle, skip the installation of the 2 unpowered HB CMs to reduce the impact on RBOT). HB CMs (CM1 - CM11): Baseline RFIs: October 2020 to October 2021 As above. The RFI for the first HB CM is now January 2021 LWUs: New delivery schedule for all the magnets from Elettra is now available. Installation near Critical Path. Affected by the late access to A2T building. Sequence updated and optimised.

SPK Timeline 2018 2019 2020 2021 ISrc to LEBT ISrc to DTL1 3/9/2018 ISrc to DTL1 11/11/2019 ISrc to DTL4 13/7/2020 ISrc to Beam Dump (BOD) 26/4/2021 RBOT 9/8/2021 19/08/19 - 15/11/19 SPK CDS Installation 18/11/19 - 07/08/20 SPK CM Installation 22/06/20 - 25/09/20 SPK LWU Installation 08/01/18 - 18/12/20 SPK RF System 04/11/19 - 18/12/20 SPK RF Power Stations

MBL Timeline 2018 2019 2020 2021 ISrc to LEBT ISrc to DTL1 3/9/2018 ISrc to DTL1 11/11/2019 ISrc to DTL4 13/7/2020 ISrc to Beam Dump (BOD) 26/4/2021 RBOT 9/8/2021 11/03/19 - 15/11/19 Elliptical CDS Installation 02/12/19 - 11/12/20 MBL CM Installation 17/08/20 - 29/01/21 MBL LWU 05/03/18 - 27/11/20 MBL RF System Installation/Commissioning 13/08/18 - 27/09/19 MBL Klystrons 01/07/19 - 13/03/20 MBL Modulators

HBL Installation of the 11 HB CMs is now planned after RBOT, but before BOT. Currently this interval is ~12 months long. If this “buffer time” will be used by additional delays, the HB installation will have to take place after BOT, during planned machine shutdown periods.

SC Linac: Main Schedule Risks and Opportunities CM deliveries Infrastructure works late SPK RF System delays Testing findings Opportunities: Schedule flexibility Parallel NC beam commissioning/SC installation work

Critical Path – September 2018

Near Critical Path 2018 2019 2020 2021 ISrc to Beam Dump (BOD) 26/4/2021 ISrc to DTL1 ISrc to DTL4 RBOT 11/11/2019 13/7/2020 9/8/2021 2018 2019 2020 2021 17/12/18 - 12/07/19 RFQ + DTL 1 RF System 27/05/19 - 31/01/20 Full NC Linac RF System 04/03/19 - 15/11/19 Elliptical CDS 19/08/19 - 15/11/19 SPK CDS 18/11/19 - 28/08/20 SPK CM 18/11/19 - 27/11/20 MBL CM 01/06/20 - 07/08/20 HBL CM 05/08/19 - 20/12/19 HEBT LWU 06/01/20 - 05/06/20 HBL LWU 08/06/20 - 04/09/20 A2T LWU 24/08/20 - 16/10/20 SPK LWU 19/10/20 - 19/02/21 MBL LWU 12/08/19 - 25/09/20 SPK RF Power Stations

Delays on major milestones since the new baseline was approved ISrc to RFQ/MEBT/DTL1 ISrc to Beam Dump (BOD) 4 Nov '19 8 Feb '21 ISrc to DTL4 RBOT 27 Apr '20 24 May '21 2018 Baseline 2019 2020 2021 0.3 months Beam to RFQ/MEBT Delay 2.6 months Beam to DTL4 Delay 2.6 months BOD Delay 2.6 months RBOT Delay September 2018 2019 2020 2021 11/11/2019 13/7/2020 9/8/2021 ISrc to DTL1 ISrc to DTL4 RBOT 26/4/2021 ISrc to Beam Dump (BOD)

The Big Picture Beam on Dump (BOD) Accelerator Ready for Beam on Target (RBOT) ISrc to DTL1 End of Construction ISrc to LEBT ISrc to DTL4 Beam on Target (BOT) 2018 2019 2020 2021 2022 2023 2024 2025 Start Of User Program (SOUP)