INTERTANKO,ATHENS 13th April PROPULSION ALTERNATIVES, LNG By Wilhelm Magelssen Associate Members Committee
Propulsion power for LNG carriers Engine Power (kW) 21 knots 40,000 20 knots 19 knots 30,000 20,000 Size (m3) 125,000 150,000 175,000 200,000 Source: MAN B&W
Thermal efficiencies Source: MAN B&W
Handling of boil-off gas Use as fuel in boilers Accumulation during voyage Use as fuel in gas engines Use as fuel in gas turbines Re-liquefaction Burn in oxidizer (incinerator)
Means for disposal of boil-off gas Steam turbine propulsion: Two boilers + main and auxiliary condenser Gas engine propulsion: One oxidizer with redundant auxiliaries Diesel engine propulsion: One re-liquefaction unit + one oxidizer Gas turbine propulsion:
Propulsion alternatives for LNG carriers Steam turbine/dual fuel steam boilers Dual fuel high pressure gas/diesel engine Dual mode low pressure gas/diesel engines Low pressure gas engines and diesel engines Gas turbine & combined gas turbines/diesel engines Diesel engine/boil-off re-liquefaction
Steam Turbine Propulsion - Simplified Economiser Flue gas uptake Super-heater Downcomers Deareator Furnace Boiler casing Water wall Red gear H.P Shaft Feed pumps L.P Main Condenser Condensate pumps
DNV Rules for gas fuelled engine installations The Rules define two concepts for safety against gas hazards in machinery spaces: Inherently gas safe machinery space The two-barrier concept as known from the IGC Code with an additional requirement for fitting excess flow shut-off in the gas supply ESD protected machinery space Single wall gas piping accepted. Applicable for low pressure gas engines only
Gas engines - piping Low pressure gas engines have gas supply piping which is difficult to arrange with complete jacketing There are no low pressure gas engines on the market at present having fully jacketed gas piping. However,Wärtsilä, is claiming that they are in the position in the near future
ESD Rule conditions (Emergency Shut Down) Conditions for acceptance of ESD protected machinery space: Gas supply pressure to be < 10 bar Automatic de-energising of all sources of ignition on detecting of low concentration of gas and shut-off of gas supply to the engine room Automatic shut-off of gas supply on loss of engine room ventilation, detection of fire or excess gas flow
ESD protected engine rooms Because of the shut-down requirement for an ESD Protected engine room, the power generation for propulsion and manoeuvring must be divided between two or more engine rooms independent of each other
Dual Mode Gas/Diesel Engines
ESD protected engine rooms
Diesel engines + Re-liquefaction
Re-liquefaction plant for LNG boil-off At present there is experiences only from one shipboard LNG re-liquefaction plant (NYK) Power consumption is high (3,5-5,0 MW) For LNG cargo tanks with permitted filling ratio of 99.5% (spherical) overfill protection arrangements should be considered
LNG carrier with oxidizer
Coastal LNG carrier: “Pioneer Knutsen” delivered 2004, 1100 m3 cargo carrying capacity 2 x engines for gas fuel only + 2 diesel engines , - diesel electric propulsion 2 pods for main propulsion redundant propulsion
Gas Turbines Rolls Royce MT30 36 MW flat rated @26C 42% thermal efficiency 201 g/kWhr on gas Dual fuel capable
Steam Turbine Propulsion – Engine Room Arr’t Cargo Tank
Gas Engines/Electric Propulsion – Engine Room Arr’t + Cargo Tank ~ ~ Reduced length
General Arrangement – Gas Turbines
Gas emissions from LNG carriers Fuel NOx SOx CO2 Steam turbine HFO + LNG 200 2.400 180.000 Low speed diesel + re-liquefaction HFO 3.950 1.800 120.000 Dual fuel electric LNG only 240 100.000 Gas turbines and COGES 850 108.000 Source: ALSTOM Emissions: Tonnes / year / ship
Economics of LNG Re-liquefaction and Slow Speed Diesel Propulsion Low Fuel Consumption for Propulsion, but power required by the re-liquefaction plant adds another 10 – 20 tons of heavy fuel oil Unknown Initial Cost for the Re-liquefaction Plant, but Assumed to be Significant High Power Requirements for Re-liquefaction, in the order of 3-5 MW at max. load
Economics of Dual Fuel Gas/Diesel Engines/Gas Turbines and Electric propulsion Electric Propulsion Plants Require Higher Initial Costs Gas/Diesel Engine Plants Have Lower Fuel Consumption - Thermal Efficiency 42-44% v.s. 31-33% for Steam Propulsion Gas/Diesel Engines Have Higher Maintenance Costs Fuel Cost Savings for Gas/Diesel Plants Increase With Higher Fuel Oil Price
LNG carrier propulsion - Conclusion The traditional steam turbine propulsion has served LNG carriers well for over 30 years Future operating modes will require flexibility and efficient propulsion plants able to accommodate different ship speeds Operating economy and environmental issues have to be considered carefully when selecting propulsion power plant Safety and redundancy are important features required from the propulsion power plant
Offshore re-gasification and discharge
Experienced personnel, - a serious challenge ! .. insufficient supply of competent people may have a knock-on effect on other shipping sectors ?
LNG Trade in cold Climate Cold climate: Is this the future environment for LNG carriers? What kind of impact will this have on the Propulsion system?
End of Presentation Thank you!