PT/ED LINE MODERNIZATION PROJECT PROPOSAL (FOR PAINTING SHOP) July 02. 2018 FINAL

CONTENTS 1. PT/ED EXHAUST SYSTEM 2. PT/ED LINE TANK & CHAMBER - Requirement: water proof 3. PT PUMPS, VALVES -Requirement: acid and alkaline resistance, hydro cyclone for weld ball, oil water treatment etc. Hydro cyclones – high effective, easy service, minimum 2.5 turn/hour volume of the tank, Spray Pumps inverter type, Pump capacity Unit is L/min. Upgrade Pumps with Mechanical seal and mechanical seal Tank Listing of Pumps with mechanical seal and tanks All Spray Pumps should be Energy saving 4. PT/ED INSPECTION DOORS - 28EA 5. Phosphating inspection area before ED Coating 6. OTHERS 6.1 PT lighting system (LED 18W. T8. К6500. 220V. 50Hz. L=1200mm.)- explosion 6.2 PT Main Control Panel Requirement: : All equipments besides lighting system should be control from 1 control panel

1. PT/ED EXHAUST SYSTEMS Degreasing process Exhaust Fan:-replace Duct Material: -replace to SUS best quality material-1.5 T Requirement: Use high quality equipment and material

1. PT/ED EXHAUST SYSTEMS №5 Water Rinse process Exhaust Fan: -replace Duct Material: replace to SUS best quality material-1.5 T Requirement: Use high quality equipment and material Phosphating process Exhaust Fan: -replace Duct Material: replace to SUS best quality material-1.5 T Requirement: Use high quality equipment and material

2. PT/ED LINE TANK AND CHAMBER Hot water Rinse and Predegreasing Chamber Lining Material: SUS - 2.0 T material (with best quality) Size:3000W x 4500H x 19100L Requirement: water proof and high quality material

2. PT/ED LINE TANK AND CHAMBER Degreasing process - Dip Chamber Lining Material: SUS -2.0 T material (with best quality) Size:3900W x 4500H x 26500L Requirement: water proof and high quality material №1,2 Water rinse process Chamber Lining Material: SUS - 2.0 T material (with best quality) Size:3000W x 4500H x 20400L Requirement: water proof and high quality material

2. PT/ED LINE TANK AND CHAMBER Surface Conditioning process - Dip Chamber Lining Material: SUS - 2.0 T material (with best quality) Size:3900W x 4500H x 18500L Requirement:: water proof and high quality material

2. PT/ED LINE TANK AND CHAMBER Phosphating process Chamber Partial repair Material: SUS 2.0 T material (with best quality) Size:3900W x 4500H x 26500L Requirement: water proof and high quality material Inner Circulation piping - SUS 304 Valve - Teflon material Include Spray Riser - 80A,32A, SUS304 Dosing Pump Supply Piping- PVC,SUS 15A Setting Zone Inner Circulation piping - 80A, 65 A, SUS 304 Spray Riser - 80A, 32A, SUS304 Requirement : High quality equipment and material

2. PT/ED LINE TANK AND CHAMBER №4 Water rinse process - Dip Chamber Lining Material: SUS - 2.0 T material (with best quality) Size:3900W x 4500H x 18300L Requirement:: water proof and high quality material №5 Water rinse process Chamber Lining Material: SUS - 2.0 T material (with best quality) Size:3900W x 4500H x 14550L(RH,) Size:4500H x 6000L(LH,)((SUS 304 2.0 T). Requirement:: water proof and high quality material

2. Pretreatment Tank Lining Contents Hot water Rinse, Pre Degreasing Tank (3350Wx2400Lx1500H(+800)(SUS 304 3.0T) requirements: quality work, sealing and material quality

2. Dip Tank Degreasing (2600Wx 26500Lx3050H(SUS 304 4.5T) requirements: quality work, sealing and material quality

2. Spray Tank (№1,2 Water) (Rinse 3350W x 2400L x 1200H(SUS 304 3.0T) requirements: quality work, sealing and material quality

2. PT/ED LINE TANK AND CHAMBER Phosphating process Dump Tank– New manufacturing Size: 4800W x 7200L x 5750H Material: SUS -5.0T-6.0T material (with best quality) and insulation with Glass wool 50T Requirement: water proof and high quality material

2. Acetic Acid Chemical Pump (New Piping Line and Pumps 4 Set) requirements: Acid and Alkali Resistance Pumps and material quality

2. PT/ED LINE TANK AND CHAMBER Degreasing process Dump Tank – Lining Size:5000 W x11000 L x 3650H Material: SUS -5.0T - 6.0T material (with best quality) Requirement: water proof and high quality material

3. PT PUMPS, VALVES & AUTO FILTERS Listing of Upgrade Pumps with mechanical seal and tank № Name Method Q-ty 1 HRSP1,HRSP-2 - Hot water Rinse Spray Pumps Upgrade pumps with mech.seal 2 Auto Filter Upgrade 3 PDSP-1, 2 Pre Degreasing Spray Pump 4 5 OSFP - Oil Separator Pump Upgrade pump 6 DRCP-1,2- Degreasing Circulation Pump With mech.seal 7 DRSP - Degreasing Spray Pump 8 DSTP - Degreasing Transfer Pump 9 Hydro - Cyclone Filtering System. Drain to Auto Filter Tank(Degreasing Main Tank) (Energy Saving) Exit –Bag Filter housing 6 set magnetic lod, addition Eductor Nozzle Type: Fine type hydro cyclone New Install(2.5 turn Over/hr of volume tank 10 Auto Filter Pump 11 №1 Water Rinse Pump 12 №2 Water Rinse Pump

3. PT PUMPS, VALVES & AUTO FILTERS Listing of Upgrade Pumps with mechanical seal and tank № Name Method Q-ty 13 SCSP –Surface Conditioning Circulation Pump New Install with Mech.seal 1 14 SCSP –Surface Conditioning Spray Pump Upgrade pump With mech.seal 15 PPCP-1,2,3 Circulation pump Upgrade pumps With mech.seal 3 16 PPSP-Spray pump 17 PPTP-1,2-Transfer pump 2 18 PPTP-Transfer pump with mech.seal 19 SDFP- Transfer pump 20 PTDP- Drain pump 21 Mechanical Seal Pump (New) Install 22 Mechanical Seal Tank (New) 23 -dosing pump and pipe (acid resistance) -1 set replace 1.2~5.8 L/min x 5kgf/cm² x 0.4 kw x 4P-1 set (PMPF)

3. PT PUMPS, VALVES & AUTO FILTERS Listing of Upgrade Pumps with mechanical seal and tank № Name Method Q-ty 24 -dosing pump and pipe (acid resistance) -2 set replace 0.32~1.6 L/min x 8kgf/cm² x 0.4 kw x 4P-2 set (PAFP-1,2) Requirement: dosing material quality Pipe install 2 25 №3Water Rinse Pump Upgrade pump With mech.seal 1 26 №4Water Rinse Pump 27 №5 Water Rinse Pump

3. PT PUMPS, VALVES & AUTO FILTERS Hydro cyclones Technology Purpose Station Shop GMUz Plan 1 Hydro cyclone -oil water treatment -reduce Dirt contamination -remove weld. ball -Pre degreasing -Degreasing(new) Paint

3. PT PUMPS, VALVES & AUTO FILTERS Hot water rinse process Spray pump -1 1800 l/min x 27 mHx15kw new install with mech seal Spray Pump-2: 400 l/min x 56 mHx11kw new install with mech seal Tank – capacity 12,480 m3 Hydro cyclone-Reuse Auto filter – Upgrade Requirement: acid and alkaline resistance & high quality equipment Upgrade point Current point

3. PT PUMPS, VALVES & AUTO FILTERS Pre Degreasing process Circulation Pump: 2200 l/min x 27 mH -2 Set new install with mech seal Tank – capacity 12,480 m3 Hydro cyclone-reuse from degreasing tank Auto Filter-upgrade OSFP- Oil Water Separation Pump:150L/min x 15mH x 1.5kW Requirement:: acid and alkaline resistance & high quality equipment

3. PT PUMPS, VALVES & AUTO FILTERS Degreasing process Spray Pump:1700 l/min x 20 mH-1set new install with mech seal Circulation pump - 1700 l/min x 20 mH-2 set new install with mech seal Auto Filter Pump – 1 set Tank – capacity 149,7 m3 Hydro cyclone additional (New install,)-2.5 turn over/hr of volume Tank Requirement:: acid and alkaline resistance & high quality equipment

3. PT PUMPS, VALVES & AUTO FILTERS Surface Conditioning process Circulation pump –new install with mech seal -1 Set Spray pump – upgrade with mech .seal 2500 l/min x 16 mH- 1 Set Outer supply pipe - partial repair Requirement:: acid and alkaline resistance & high quality equipment; Spray Pump Energy Saving

3. PT PUMPS, VALVES Phosphating process Inner Circulation piping - SUS 304 Valves – All Acid and Alkaline resistance Spray Riser - 80A,32A, SUS304 Dosing Pump Supply Piping- PVC,SUS 15A Setting Zone Inner Circulation piping - 80A, 65 A, SUS 304 Spray Riser - 80A, 32A, SUS is best quality Requirement - High quality equipment and material All Pumps & Spray pump (Upgrade) new install with mech seal 1. PPCP-1 Circulation pump 2. PPCP-2Circulation pump 3. PPCP-3 Circulation pump 4.PPSP-Spray pump 5. PPTP-1- Transfer pump 6. PPTP-2- Transfer pump 7. SDFP- Transfer pump 8. PTDP- Drain pump 9.PSTP-Phosphating Transfer Pump Requirement:: acid and alkaline resistance & high quality equipment SDFP-350L/MINX20MHX3.7KW-1 SET

№ 1,2,3,4,5 Water Rinse Pumps All Pumps & Spray pump (Upgrade) new install with mech seal 1.R1SP- Spray pump(1800L/minx21mHx15kW) 2.R2SP- Spray pump(1800L/minx21mHx15kW) 3.R3SP- Spray pump(1600L/minx18mHx11kW) 4.R4SP- Spray pump(1700L/minx16mHx11kW) 5.R5SP- Spray pump(1800L/minx18mHx11 kW)

4. PT/ED Inspection Doors

5. Phosphating inspection area before ED Coating -Material: SUS 304,2.0 T -Size: 5000WX10000L (lighting panel system: LED 18W. T8. К6500. 220V. 50Hz. L=1200mm.)-explosion.

PT Process monitoring

PT lighting panel system (LED 18W. T8. К6500. 220V. 50Hz. L=1200mm PT lighting panel system (LED 18W. T8. К6500. 220V.50Hz. L=1200mm.)- explosion and water proof.

6.2 Control Panel DEGREASING CONTROL PANEL MONITORING PHOSPHATE CONTROL PANEL MONITORING

CONTROL Panel Components № Description Specification Maker Remarks 1 HMI (Cimon) KCC-REM-CMO-CM-T15FS-B KDT (Korea) 2 PLC Q_Series Mitsubishi (Japan) 3 Temperature Controller SDC35/36 4 Counter H7AN Omron 5 Others TBD

6.2 PT Main Control Panel -HMI (Cymon) -KCC-REM-CMO-CM-T15FS-B -KDT (Korea)

6.2 PT Main Control Panel -Digital Counter CONTROL EQUIPMENTS 1.Digital Counter for Degreasing Dosing Pump-1set 2.Digital Counter for Surface Conditioning Dosing Pump-1set 3.Digital Counter for Phosphating Accelerator Dosing Pump-1set 4. Digital Counter for Phosphating Chemfos R Chemical-1 set

6.2 PT Main Control Panel -Control Temperature 1.Temperature Controller for High Pressure Tank-1 set 2.Temperature Controller for Hot Water Rinse Tank-1set 3.Temperature Controller for Pre Degreasing Solution Tank 4.Temperature Controller for Degreasing Solution Tank 5.Temperature Controller for Phosphating Solution Tank 6.Temperature Controller for Hot Water Tank 7.Temperature Controller for Oil Separator Tank

All equipments should be control from 1 control panel besides lighting system