GLASS-TRAC LIQUID LEVEL GAGES & VALVES

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Presentation transcript:

GLASS-TRAC LIQUID LEVEL GAGES & VALVES

GLASS-TRAC USERS MARKETS / APPLICATIONS WHAT TYPE OF FACILITIES AND CUSTOMERS BUY SIGHT GLASS? ▀ CRUDE OIL REFINING ▀ CHEMICAL PLANTS ▀ NATURAL GAS PROCESSING PLANTS ▀ NATURAL GAS COMPRESSOR STATIONS ▀ OEM FABRICATORS ▀ PULP & PAPER MANUFACTURING PLANTS ▀ MINING, MATERIAL PROCESSING ▀ ENGINEERING THAT SUPPORT THESE MARKETS

GLASS-TRAC USERS MARKETS / APPLICATIONS CRUDE OIL REFINING & PETROCHEMICAL PLANTS ▀ PLANT EXPANSIONS ▀ TURNAROUNDS ▀ DEBOTTLENECKING ▀ LOW EMISSION UPGRADES ▀ EMERGENCY REPLACEMENTS ▀ REPAIR WORK ▀ REPLACEMENTS POTTING COMPOUND

GLASS-TRAC USERS MARKETS / APPLICATIONS OEM FABRICATORS ▀ SEPARATOR SYSTEMS, PRODUCTION EQUIPMENT ▀ WATER PROCESSING, TREATMENT SYSTEMS ▀ GAS COMPRESSION SKIDS, GAS PROCESSING UNITS (GPU’s) ▀ MODULAR GAS PLANTS ▀ CHEMICAL INJECTION SKIDS ▀ OIL & GAS REFINING & PROCESS SYSTEMS POTTING COMPOUND

NATURAL GAS DELIVERY NETWORK GLASS-TRAC MARKETS / APPLICATIONS NATURAL GAS DELIVERY NETWORK POTTING COMPOUND

CRUDE OIL DELIVERY NETWORK GLASS-TRAC MARKETS / APPLICATIONS CRUDE OIL DELIVERY NETWORK POTTING COMPOUND

GLASS-TRAC PRODUCT ABSTRACT MARKETS / APPLICATIONS WHY USE A SIGHT GLASS? ▀ CRITICAL LEVEL MEASUREMENT ▀ INSTRUMENT / TRANSMITTER CALIBRATION ▀ INDEPENDENT VALIDATION ▀ COST ▀ HIGH PRESSURE RATING (REFLEX) ▀ PROCESS CONDITIONS NOT SUITABLE FOR OTHER LEVEL INDICATORS POTTING COMPOUND

LOW TEMPERATURE SERVICE GLASS-TRAC SPECIFICATION LOW TEMPERATURE SERVICE MINIMUM TEMPERATURE RATINGS, CHAMBER/COVERS LIQUID PROPANE REFRIGERATION SYSTEMS NATURAL GAS PROCESSING PLANTS MATERIAL MIN. TEMP. CARBON STEEL -20 F LOW TEMP CARBON STEEL -50 F 316 SST BELOW -50 F

LOW TEMPERATURE SERVICE GLASS-TRAC SPECIFICATION LOW TEMPERATURE SERVICE TEMPERATURE RATINGS, LOW END PART MATERIAL GASKETS GRAFOIL NON-FROST EXTENSION 1-5/8" - 5-5/8" ' PMMA (LUCITE) CHAMBER/COVER/VALVE LTCS or 316 SST BOLTING STD or 316 SST

QUEST-TEC PENBERTHY JERGUSON GLASS-TRAC SPECIFICATION GAGE COVER STANDARD: A-105 DROP FORGED STEEL (NO IRON CASTINGS, PENBERTHY) L SERIES: STANDARD SIDES M/H: SHROUDED SIDES OPTIONAL MATERIAL: 316, HASTELLOY C, DUPLEX SST MONEL, OTHER QUEST-TEC PENBERTHY JERGUSON SPECIFICATION INFLUENCE… QUEST-TEC IS THE ONLY USA MFG OFFERING A LOW PRESSURE SERIES USING FORGED SA-105 STEEL COVERS JERGUSON: ASTM A36 STRUCTURAL STEEL (300L) PENBERTHY: CAST DUCTILE IRON

TEMPERATURE CONSIDERATIONS GLASS-TRAC SPECIFICATION GLASS STANDARD: TEMPERED BOROSILICATE INDUSTRY STD SIZE 1 THRU 9 OPTIONAL: TEMPERED ALUMINOSILICATE TEMPERATURE CONSIDERATIONS GLASS MATERIAL MAX. TEMP. BOROSILICATE 600 F ALUMINOSILICATE 800 F QUARTZ 1000 F

GLASS, STANDARD DIMENSIONS GLASS-TRAC SPECIFICATION GLASS, STANDARD DIMENSIONS

GLASS, STANDARD DIMENSIONS GLASS-TRAC SPECIFICATION GLASS, STANDARD DIMENSIONS

GLASS-TRAC GASKETS & CUSHIONS SPECIFICATION OPTIONAL MATERIAL STANDARD: GARLOCK IFG 5500 INDUSTRY STD SIZE 1 THRU 9 OPTIONAL MATERIAL MATERIAL TYPE GRAFOIL GHR TEFLON (GLASS FILLED) GYLON 3510

GLASS-TRAC GASKETS & CUSHIONS SPECIFICATION OPTIONAL MATERIAL STANDARD: A-193 B7 STUDS / CAP SCREWS A-194 2H NUTS ASTM MIN. TEMP RATING: -50 F OPTIONAL MATERIAL MATERIAL TYPE B8M 316 SST M GRADE

GLASS-TRAC GASKETS & CUSHIONS SPECIFICATION WETTED PARTS NON-WETTED PARTS CHAMBER BOLTING CONNECTION NIPPLE (SCH.80) COVER VALVE BODY / TAIL PIECE VALVE UNION NUTS VALVE TRIM HAND WHEEL/NUT GAGE MATERIAL CAN BE SPECIFIED BASED ON: TEMPERATURE RATINGS FLUID COMPATIBILITY CORROSION RESISTANCE 4) OTHER CUSTOMER PREFERENCE/STANDARDS

GLASS-TRAC VALVE DETAILS SPECIFICATION VALVE BODY FORGED STEEL, STD MATERIAL: CARBON STL OPTIONAL: 316, HASTELLOY C, MONEL, OTHER VALVE TRIM SEAT / STEM / BALL CHECK STD MATERIAL: 416 SST, OPTIONAL 316, HASTELLOY C, MONEL, OTHER VALVE PACKING STD MATERIAL: TFE TEMP: 450 F MAX OPTIONAL: GRAFOIL TEMP: 800 F MAX UNION NUTS / PACKING NUTS EXTERIOR NON-WETTED STD MATERIAL: CARBON STEEL, OPTIONAL 316, HASTELLOY C, MONEL, OTHER

GLASS-TRAC VALVE DETAILS SPECIFICATION VALVE MODELS 1S INTEGRAL BONNET, SCREWED GAGE 2S UNION BONNET, SCREWED GAGE 1U INTEGRAL SEAT, UNION GAGE 2U UNION BONNET, UNION GAGE ALL TYPE 2, 4, 3, 4, 5, 7 HAVE REMOVABLE 416 SST SEAT ALL TYPE 1 VALVES HAVE A SEAT INTEGRAL TO THE VALVE BODY MATERIAL

GLASS-TRAC SPECIFICATION VALVE DETAILS REMOVABLE SEAT

GLASS-TRAC VALVE DETAILS SPECIFICATION VALVE MODELS AVAILABLE TYPES 1S 2S 3S 4S 5S 7S 1U 2U 3U 4U 5U 7U OS&Y MODELS TYPE 3, 5, 7 ALL OS&Y DO NOT HAVE A UNION TAIL PIECE FLANGES ARE VERY COMMON ON THIS MODEL

GLASS-TRAC VALVE DETAILS SPECIFICATION VESSEL CONNECTION x GAGE CONNECTION VENT/DRAIN CONNECTION VENT/DRAIN VESSEL GAGE

GLASS-TRAC VALVE DETAILS SAMPLE SPECIFICATION: SPECIFICATION VESSEL CONNECTION : 3/4“ M.NPT UNION x GAGE CONNECTION : 1/2“ F.NPT NON-UNION VENT/DRAIN CONNECTION : 1/2“ F.NPT CONDENSED: 3/4“ x 1/2“ x 1/2"

GLASS-TRAC VALVE DETAILS SAMPLE SPECIFICATION: SPECIFICATION VESSEL CONNECTION : 1-1/2” 300# RF WN SCH.160 FLANGE x GAGE CONNECTION : 1/2“ SW VENT/DRAIN CONNECTION : 1/2“ SW

Break

GLASS-TRAC SPECIFICATION STANDARD VIEWING ANGLE 180

STANDARD VIEWING ANGLE GLASS-TRAC SPECIFICATION STANDARD VIEWING ANGLE VIEWING ANGLE: ▀ PLAN VIEW ORIENTATION ▀ STARTS AT 0 (VESSEL) ▀ ROTATE CLOCKWISE

GLASS-TRAC SPECIFICATION VIEWING ANGLE 270 EXAMPLE

STANDARD VIEWING ANGLE GLASS-TRAC SPECIFICATION STANDARD VIEWING ANGLE 90 EXAMPLE

GLASS-TRAC SIZING GAGE GLASS SPECIFICATION BASIC METHODS 1) SELECT SIZE BASED ON: - VESSEL C-C - CHAMBER CONNECTION TYPE - VALVE MODEL 2) SELECT SIZE BASED ON: - VISIBLE RANGE

GLASS-TRAC LED ILLUMINATOR FEATURES, ADVANTAGES, BENEFITS SLI SERIES, STANDARD FEATURES ▀ NEMA 4X & 8 POWER SUPPLY ▀ CL.1 DIV. 1 RATED ▀ WEATHER PROOF, WATER TIGHT ▀ WRAP AROUND LANYARD MOUNTING TO GAGE ▀ BRIGHT GREEN, HIGH INTENSITY LED’S POTTING COMPOUND

GLASS-TRAC LED ILLUMINATORS FEATURES, ADVANTAGES, BENEFITS QUEST-TEC PENBERTHY

GLASS-TRAC SPECIALTY GAGES FEATURES, ADVANTAGES, BENEFITS ▀ LARGE INTERNAL VOLUME ▀ ALLOWS LEVEL MEASUREMENT OF LIQUIDS THAT COULD FLASH AT CERTAIN TEMPERATURES IN DIRTY SERVICE POTTING COMPOUND

GLASS-TRAC SPECIALTY GAGES FEATURES, ADVANTAGES, BENEFITS ▀ LARGE CHAMBER ▀ OPTION FOR FULL BORE, WITHOUT VALVES ▀ SPECIFY 2-1/8” BORE APPLICATIONS: FLASHING SERVICE LIQUID PROPANE POTTING COMPOUND

GLASS-TRAC SPECIALTY GAGES FEATURES, ADVANTAGES, BENEFITS APPLICATION: LPG LIQUID PROPANE ALL 316 SST NON-FROST EXTENSIONS INSULATION JACKET $8,000.00 Each POTTING COMPOUND INSULATION JACKET

GLASS-TRAC SPECIALTY GAGES FEATURES, ADVANTAGES, BENEFITS ▀ WELD PAD (WP) ▀ INTEGRAL TO VESSEL WALL, WITHOUT VALVES ▀ CHAMBER RADIUS MACHINED INTO BACK OF CHAMBER IF RADIUS IS < 18” POTTING COMPOUND VESSEL CHAMBER RADIUS

GLASS-TRAC PRODUCT LINE STRENGTH QUEST-TEC JERGUSON PENBERTHY FEATURES, ADVANTAGES, BENEFITS PRODUCT LINE STRENGTH QUEST-TEC ▀ LOW ▀ MEDIUM ▀ HP - 1-9/16” CHAMBER - RECESSED GASKET SEAT - INDUSTRY STD GLASS SZ - LED ILLUMINATOR - ALL SA-105 FORGED STEEL COVERS JERGUSON - - - - - - - - - ▀ MEDIUM (20 SERIES) ▀ HP (32 SERIES) - 1-9/16” CHAMBER - RECESSED GASKET SEAT - INDUSTRY STD GLASS SZ - LED ILLUMINATOR - NON STANDARD GLASS SIZE FOR LOW PRESSURE SERIES, 300L (SIZE 11 THRU 20 ) PENBERTHY ▀ LOW ▀ MEDIUM ▀ HP - 1-3/8” CHAMBER - NO GASKET SEAT - INDUSTRY STD GLASS SZ - BULB ILLUMINATOR POTTING COMPOUND

RECESSED GASKET SEAT MACHINING GLASS-TRAC FEATURES, ADVANTAGES, BENEFITS RECESSED GASKET SEAT MACHINING QUEST-TEC PENBERTHY POTTING COMPOUND

GLASS-TRAC CHAMBER COMPARISON QUEST-TEC PENBERTHY JERGUSON 300L FEATURES, ADVANTAGES, BENEFITS CHAMBER COMPARISON QUEST-TEC PENBERTHY JERGUSON 300L POTTING COMPOUND WALL THICKNESS

GLASS-TRAC CHAMBER COMPARISON PENBERTHY QUEST-TEC FEATURES, ADVANTAGES, BENEFITS CHAMBER COMPARISON PENBERTHY QUEST-TEC POTTING COMPOUND HIGH STRESS, WEAK POINT HIGH STRESS, PROPER THICKNESS

GLASS-TRAC LOW EMISSION VALVES FEATURES, ADVANTAGES, BENEFITS API 624 1st EDITION FEB. 2014 Type Testing of Rising Stem Valves Equipped with Flexible Graphite Packing for Fugitive Emissions. The standard specifies the requirements and acceptance criteria (100 ppmv) for fugitive emission type testing of rising and rising-rotating stem valves equipped with packing previously tested in accordance with API Standard 622.

GLASS-TRAC LOW EMISSION VALVES FEATURES, ADVANTAGES, BENEFITS API 624 CERTIFIED LOW LEAKAGE VALVE MODELS All Type 3 Models Type 2 Pending TYPE 3 LEAKAGE RESULTS STATIC: 2ppmv (highest recording) DYNAMIC: 3ppmv (highest recording) TEADIT 2236 PACKING Previously tested to API 622 Graphite Packing

GLASS-TRAC LOW EMISSION VALVES FEATURES, ADVANTAGES, BENEFITS TEADIT 2236 PACKING

GLASS-TRAC FEATURES, ADVANTAGES, BENEFITS LOW EMISSION VALVES 7

WELDING, CUSTOM ASSEMBLIES GLASS-TRAC CAPABILITIES WELDING, CUSTOM ASSEMBLIES

WELDING, CUSTOM ASSEMBLIES GLASS-TRAC CAPABILITIES WELDING, CUSTOM ASSEMBLIES

WELDING, CUSTOM ASSEMBLIES GLASS-TRAC CAPABILITIES WELDING, CUSTOM ASSEMBLIES ▀ FULL SCALE FABRICATION ABILITIES ▀ IN-HOUSE PWHT, PT, VT, HB ▀ PMI, RT, UT, OTHER TESTING AVAILABLE ▀ DETAILED APPROVAL DRAWINGS ▀ THOROUGH WELD PROCEDURES, QUALIFICATION DOCUMENTS ▀ STANDARD & EXOTIC ALLOYS ▀ ESTABLISHED QA QC TO API ISO 9001 STANDARDS

93RM 39R-20 3RM9 GLASS-TRAC GAGE MODELS QUEST-TEC JERGUSON PENBERTHY MODEL CROSSOVER GAGE MODELS QUEST-TEC 93RM JERGUSON 39R-20 PENBERTHY 3RM9 SIZE 9 3 SECTIONS REFLEX MEDIUM PRESSURE

INSTALLATION, START-UP GLASS-TRAC TECHNICAL DETAILS INSTALLATION, START-UP POTTING COMPOUND ▀ ALL PROCESS GAGES SHIP WITH A TORQUE TAG

INSTALLATION, START-UP GLASS-TRAC TECHNICAL DETAILS INSTALLATION, START-UP AFTER MOUNTING, INSTALLING, RETORQUE… ▀ THE GAGE GLASS SHOULD BE BROUGHT INTO SERVICE SLOWLY. TO AVOID EXCESSIVE THERMAL SHOCK OR MECHANICAL STRESS ON THE GLASS OR CHAMBERS, THE CONNECTING OR BLOCK VALVES MUST OPEN SLIGHTLY. THE GAGE TEMPERATURE AND PRESSURE ARE THEN ALLOWED TO SLOWLY EQUALIZE WITH THE VESSEL. ▀ THE GAGE VALVES SHOULD BE PARTIALLY OPENED BY 1/2” TURN TO PREVENT THE BALL CHECK FROM CHECKING AT THE SEAT. THIS WILL ALLOW THE GAGE GLASS TO FILL WITH LIQUID. UPON READINESS, THE VALVE MUST BE FULLY OPENED TO ACTIVATE THE AUTOMATIC BALL CHECKS. POTTING COMPOUND

INSTALLATION, START-UP GLASS-TRAC TECHNICAL DETAILS INSTALLATION, START-UP POTTING COMPOUND

INSTALLATION, START-UP GLASS-TRAC TECHNICAL DETAILS INSTALLATION, START-UP POTTING COMPOUND

INSTALLATION, START-UP GLASS-TRAC TECHNICAL DETAILS INSTALLATION, START-UP POTTING COMPOUND

GLASS-TRAC SUMMARY LIQUID LEVEL GAGES & VALVES WHAT MAKES QTS DIFFERENT… ▀ OUR COMMITMENT TO PROVIDE QUALITY EQUIPMENT, AND TO SATISFY CUSTOMER REQUIREMENTS ▀ QTS IS AN INDEPENDENTLY OWNED COMPANY SOLELY FOCUSED ON LIQUID LEVEL MEASUREMENT EQUIPMENT ▀ UPPER MANAGEMENT AT QTS HAS EXTENSIVE LEVEL GAGE INDUSTRY EXPERIENCE ▀ QTS PRODUCT OFFERING COVERS A WIDE RANGE OF LIQUID LEVEL MEASUREMENT PRODUCTS. POTTING COMPOUND