Hydraulic Driven Air Compressor Systems

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Presentation transcript:

Hydraulic Driven Air Compressor Systems VMAC PREDATAIR Hydraulic Driven Air Compressor Systems

VMAC PREDATAIR Hydraulic Driven Air Compressor Systems Introducing the VMAC PREDATAIR VMAC PREDATAIR Hydraulic Driven Air Compressor Systems Components Specifications Installation Accessories Learning Objectives VMAC PREDATAIR & UNDERHOOD70 Integrated Components Safety Features Specifications Applications Competitive Advantages Installation Highlights Optional Equipment Servicing Highlights Ordering Process About VMAC

VMAC PREDATAIR & UNDERHOOD Components Specifications Installation Accessories VMAC PREDATAIR & UNDERHOOD Truck equipped with hydraulics Transferability No UNDERHOOD application Same quality and technology

Integrated Components Specifications Installation Accessories Integrated Components INTEGRATED HYDRAULI/COMPRESSOR OIL INTEGRATED HYDRAULI / COMPRESSOR OIL COOLER 1 4 SROTARY AIR COMPRESSOR 2SCREW 2 HYDRAULIC MANIFOLD 6 5 6 DIGITAL CONTROL MODULE 7E AIR/OIL SEPARATOR TANK COALESCING FILTER OIL FILTER 3 3

Digital Display Box Remote mounted LCD System on/off System status Components Specifications Installation Accessories Digital Display Box Remote mounted LCD System on/off System status Trouble diagnosis Service reminders Adjustable parameters Remote toggle switch on/off

Integrated Components Specifications Installation Accessories Integrated Components INTEGRATED HYDRAULI/COMPRESSOR OIL INTEGRATED HYDRAULI / COMPRESSOR OIL COOLER 1 4 SROTARY AIR COMPRESSOR 2SCREW 2 HYDRAULIC MANIFOLD 6 5 6 DIGITAL CONTROL MODULE 7E AIR/OIL SEPARATOR TANK COALESCING FILTER OIL FILTER 3 3

Rotary Screw Oil-flooded rotary screw Power - 100% duty cycle Components Specifications Installation Accessories Rotary Screw Oil-flooded rotary screw Power - 100% duty cycle Up to 40 SCFM or 60 SCFM @ 150 PSI ACFM compared to SCFM

ACFM Compared to SCFM ACFM = Actual Cubic Feet Per Minute Components Specifications Installation Accessories ACFM Compared to SCFM ACFM = Actual Cubic Feet Per Minute - Air mass flow required by the tool on the job site SCFM = Standard Cubic Feet Per Minute - Air mass flow generated at “standard conditions” Every 1,000 feet elevation = 5% increase in ACFM Every 20oF (11oC) above 68oF (19oC) = 5% increase in ACFM Every +1,000 ft elevation from 0 ~ 5% increase in ACFM demand; Every +20F temperature from 68F ~ 5% increase in ACFM demand; Every +20% humidity from 36% ~ 0.5% increase in ACFM demand.

Integrated Components Specifications Installation Accessories Integrated Components INTEGRATED HYDRAULI/COMPRESSOR OIL INTEGRATED HYDRAULI / COMPRESSOR OIL COOLER 1 4 SROTARY AIR COMPRESSOR 2SCREW 2 HYDRAULIC MANIFOLD 6 5 6 DIGITAL CONTROL MODULE 7E AIR/OIL SEPARATOR TANK COALESCING FILTER OIL FILTER 3 3

Air/Oil Separator Tank Components Specifications Installation Accessories Air/Oil Separator Tank Compressed Air/Oil In Oil Filter Coalescing Filter Air Discharge Oil Drain Rapid Blow-down Cap

Air Pressure Regulator Components Specifications Installation Accessories Air Pressure Regulator Manages system air pressure electronically Factory pre-set max PSI is 150 Adjustable max PSI from 110 – 150 FRL recommended

Integrated Components Specifications Installation Accessories Integrated Components INTEGRATED HYDRAULI/COMPRESSOR OIL INTEGRATED HYDRAULI / COMPRESSOR OIL COOLER 1 4 SROTARY AIR COMPRESSOR 2SCREW 2 HYDRAULIC MANIFOLD 6 5 6 DIGITAL CONTROL MODULE 7E AIR/OIL SEPARATOR TANK COALESCING FILTER OIL FILTER 3 3

Integrated Hydraulic/Compressor Oil Cooler Components Specifications Installation Accessories Integrated Hydraulic/Compressor Oil Cooler Auto on/off 12-Volt activated Cooler split in half Top cools hydraulic oil Bottom cools compressor oil

Integrated Components Specifications Installation Accessories Integrated Components INTEGRATED HYDRAULI/COMPRESSOR OIL INTEGRATED HYDRAULI / COMPRESSOR OIL COOLER 1 4 SROTARY AIR COMPRESSOR 2SCREW 2 HYDRAULIC MANIFOLD 6 5 6 DIGITAL CONTROL MODULE 7E AIR/OIL SEPARATOR TANK COALESCING FILTER OIL FILTER 3 3

Hydraulic Manifold Hydraulic Solenoid Case Drain Out Components Specifications Installation Accessories Hydraulic Manifold Hydraulic Solenoid Case Drain Out Hydraulic Temp Probe 65 PSI Cooler ByPass Check Valve 2800 PSI Hydraulic Pressure Relief Valve

How Hydraulic Oil Flows Components Specifications Installation Accessories How Hydraulic Oil Flows Open Center Hydraulic Circuit

How Hydraulic Oil Flows Components Specifications Installation Accessories How Hydraulic Oil Flows PTO ON PRED OFF

How Hydraulic Oil Flows Components Specifications Installation Accessories How Hydraulic Oil Flows PTO ON PRED ON

Integrated Components Specifications Installation Accessories Integrated Components INTEGRATED HYDRAULI/COMPRESSOR OIL INTEGRATED HYDRAULI / COMPRESSOR OIL COOLER 1 4 SROTARY AIR COMPRESSOR 2SCREW 2 HYDRAULIC MANIFOLD 6 5 6 DIGITAL CONTROL MODULE 7E AIR/OIL SEPARATOR TANK COALESCING FILTER OIL FILTER 3 3

Digital Control Module Components Specifications Installation Accessories Digital Control Module The “brain” System start-up System memory System control

Cold Climate Protection Components Specifications Installation Accessories Cold Climate Protection Automatic Cold-Sensing Proper warm-up of hydraulic oil Cooler Bypass Check Valve Protects your investment Optional Cold-Climate Kit (strongly recommended in northern climates) < -25oC (-13oF): “HYD OIL TOO COLD”. > -25oC (-13oF) < -15oC (5oF): “HYD OIL WARMING…”. > -15oC (5oF): “SOFT START…”.

Soft Start Proper warm-up of air system Initial load on the compressor Components Specifications Installation Accessories Soft Start Proper warm-up of air system Initial load on the compressor Hydraulic pressure during start-up Longevity of components Protects your investment < 32oC (90oF) Comp Oil Temp: 40 PSI limit. > 32oC (90oF) < 70oC (158oF) Comp Oil Temp: 120 PSI limit. > 70oC (158oF) Comp Oil Temp; > 5oC (41oF) Hyd Oil Temp: Max PSI available.

Unload At max air pressure with no air use Load on air system Components Specifications Installation Accessories Unload At max air pressure with no air use Load on air system Load/heat on hydraulic system Noise

Standby Mode After “Unload” with no air use Adjustable time delay Components Specifications Installation Accessories Standby Mode After “Unload” with no air use Adjustable time delay Hydraulic solenoid turns off Hydraulic oil cooling Automatic re-start Saves money Environmental impact Noise

Throttle Enable Function Components Specifications Installation Accessories Throttle Enable Function 2-Speed truck engine operation Optional VMAC Throttle Commander Automatic idle-up & idle-down Improves cold climate operation Hydraulic load/heat Fuel consumption

Safety Features 2,800 PSI Hydraulic Pressure Relief Valve Components Specifications Installation Accessories Safety Features 2,800 PSI Hydraulic Pressure Relief Valve Automatic Air Pressure Blow-down 200 PSI Air Pressure Relief Valve High Temperature Shutdown One-Way Air Check Valve Cold Climate Protection

VMAC PREDATAIR40 Specifications Components Specifications Installation Accessories VMAC PREDATAIR40 Specifications VMAC Part #: H400001 Warranty: 2-Years Compact: 16.5” (w) x 24.0” (l) x 18.0” (h) Lightweight: 150 LBS (dry); 162 LBS (wet) Electrical: 20A @ 12 VDC (nominal) - 30 AMP fuse or breaker Direct-drive, oil-flooded rotary screw Powerful: 25 – 40 SCFM @ 110 – 150 PSI 9 – 14 GPM @ 1,785 – 2,345 PSI (Pump rating 3,000 PSI)

VMAC PREDATAIR40 Specifications Components Specifications Installation Accessories VMAC PREDATAIR40 Specifications Discharge Air Pressure (PSI) Discharge Air Volume (SCFM) Hydraulic Flow (GPM) Hydraulic Pressure (PSI) 100 24 9 1,785 35 12 1,880 40 14 1,930 125 25 2,000 34 2,080 2,140 150 22 2,160 33 2,265 2,345

VMAC PREDATAIR60 Specifications Components Specifications Installation Accessories VMAC PREDATAIR60 Specifications VMAC Part #: H600002 Warranty: 2-Years Compact: 16.5” (w) x 24.0” (l) x 18.0” (h) Lightweight: 160 LBS (dry); 172 LBS (wet) Electrical: 20A @ 12 VDC (nominal) - 30 AMP fuse or breaker Direct-drive, oil-flooded rotary screw Powerful: 40 – 60 SCFM @ 110 – 150 PSI 14 – 21 GPM @ 1,755 – 2,450 PSI (Pump rating 3,000 PSI)

VMAC PREDATAIR60 Specifications Components Specifications Installation Accessories VMAC PREDATAIR60 Specifications Discharge Air Pressure (PSI) Discharge Air Volume (SCFM) Hydraulic Flow (GPM) Hydraulic Pressure (PSI) 100 40 14 1,755 47 17 1,850 60 21 2,000 125 1,925 2,015 2,175 150 2,200 2,300 2,450

Applications Service Trucks in all Industries Utilities Service Components Specifications Installation Accessories Applications Service Trucks in all Industries Utilities Service Construction Public Works Tire Service Agriculture Above Ground & Under Ground Mining

Operating Climates “The Slope”, Northern Alaska Components Specifications Installation Accessories Operating Climates “The Slope”, Northern Alaska Northern Alberta Tar Sands Chile, South America Australian Outback USA/Canada

Common Tools Impact Wrenches (up to 1 ¼”) Medium Size Jack Hammers Components Specifications Installation Accessories Common Tools Impact Wrenches (up to 1 ¼”) Medium Size Jack Hammers Air Chucks Grinders Chipping Hammers Air Spades Moles Post Pounders See VMAC Tool Application List

Competitive Advantage Components Specifications Installation Accessories Competitive Advantage Compact – Lighter & Smaller Powerful - True SCFM output Fuel use Extended service intervals Designed for extreme climates Built in self-protection

over 60% OF VMAC PREDATAIR TROUBLESHOOTING CALLS INSUFFICIENT It is estimated that over 60% OF VMAC PREDATAIR TROUBLESHOOTING CALLS are due to issues related to INSUFFICIENT HYDRAULIC FLOW

Installation Installation Manual Hydraulic pump Components Specifications Installation Accessories Installation Installation Manual Hydraulic pump Hydraulic hoses, fittings, and suction lines Wire gauge (> 8 feet from battery source = 8 gauge wire) Hydraulic tank size (2 x GPM flow) Air reservoir tank size (min. 5 Gal) Ventilation

Optional Equipment - Mounting Brackets Components Specifications Installation Accessories Optional Equipment - Mounting Brackets Easier installation More rigid installation Increases air flow

Optional Equipment – Cold Climate Kit Components Specifications Installation Accessories Optional Equipment – Cold Climate Kit Strongly recommended in northern climates Fully automated heater block Reduces hydraulic oil warm-up time

Optional Equipment - THERMINATOR Components Specifications Installation Accessories Optional Equipment - THERMINATOR Hydraulic Oil Cooler Recommended in extremely hot climates Can be used for other hydraulic powered equipment Compact & Lightweight 12-Volt activated

Optional Equipment – Heavy Duty Air Filter Components Specifications Installation Accessories Optional Equipment – Heavy Duty Air Filter With or without Cyclonic Filter Recommended for extremely dusty environments Recommended for in-cabinet mounting Common Donaldson replacement filters

Optional Equipment - FRL Components Specifications Installation Accessories Optional Equipment - FRL Filter-Regulator-Lubricator Recommended for all installations Extends tool life Rated for up to 70 CFM

Optional Equipment - ELIMINATOR Components Specifications Installation Accessories Optional Equipment - ELIMINATOR Air AfterCooler Recommended when moisture in air must be limited Automatic water dump Rated for up to 70 CFM

Optional Equipment – Air Reservoir Tank Components Specifications Installation Accessories Optional Equipment – Air Reservoir Tank With or without fittings & gauge 35 Gallon Wing Tank VMAC recommends min. 5 Gall Tank

Optional Equipment – Throttle Commander Components Specifications Installation Accessories Optional Equipment – Throttle Commander Throttle controls Works with PREDATAIR Throttle Enable Wire 2-3 speeds available Light duty trucks See VMAC Throttle Commander Application List

Servicing VMAC PREDATAIR Owner’s Manual Components Specifications Installation Accessories Servicing VMAC PREDATAIR Owner’s Manual Service every 500 hours/6 months VMAC approved oil and filters Perform regular air system and hydraulic system checks

Ordering Process Written PO (Email or Fax) Volume discounts Components Specifications Installation Accessories Ordering Process Written PO (Email or Fax) Volume discounts Units in stock now

About VMAC Established in 1986 Engineering and manufacturing expertise Components Specifications Installation Accessories About VMAC Established in 1986 Engineering and manufacturing expertise World-wide Dealer Network VMAC Dealer advantages ISO 9001 certified Advanced hydraulic air compressor technology

Thank you for participating! Components Specifications Installation Accessories Thank you for participating! Please complete the provided Course Evaluation Form. For more information on the VMAC PREDATAIR or to place an order, please contact VMAC: Customer Support Phone: 1-877-912-6605 Product Support Phone: 1-888-241-2289 Support Fax: 1-877-740-3202 Email: sales@vmacair.com