Absorption and Stripping

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Absorption and Stripping
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Presentation transcript:

Absorption and Stripping Absorption (or scrubbing) is the removal of a component (the solute or absorbate) from a gas stream via uptake by a nonvolatile liquid (the solvent or absorbent). Desorption (or stripping) is the removal of a component from a liquid stream via vaporization and uptake by an insoluble gas stream. Thus, absorption and stripping are opposite unit operations, and are often used together as a cycle. Both absorption and stripping can be operated as equilibrium stage processes using trayed columns or, more commonly, using packed columns. Lecture 21

Absorber/Stripper Cycle Lecture 21

Absorption Systems – Physical Examples: CO2 and water Acetylene and acetic acid CO and water NH3 and acetone H2S and water Ethane and carbon disulfide NH3 and water N2 and methyl acetate NO2 and water NO and ethanol Physical absorption relies on the solubility of a particular gas in a liquid. This solubility is often quite low; consequently, a relatively large amount of liquid solvent is needed to obtain the required separation. This liquid solvent containing the solute is typically regenerated by heating or stripping to drive the solute back out. Because of the low solubility and large solvent amounts required in physical absorption, chemical absorption is also used… Lecture 21

Absorption Systems – Chemical Chemical absorption relies on reaction of a particular gas with a reagent in a liquid. Examples: CO2 / H2S and aqueous ethanolamines CO2 / H2S and aqueous hydroxides CO and aqueous Cu ammonium salt SO2 and aqueous dimethyl aniline HCN and aqueous NaOH HCl / HF and aqueos NaOH This absorption can often be quite high; consequently, a smaller amount of liquid solvent/reagent is needed to obtain the required separation. However, the reagent may be relatively expensive, and it is often desirable to regenerate when possible. Lecture 21

Absorption and Stripping – the Problem The principal difference in handling adsorption and stripping, compared to distillation, is how we represent the equilibria (equilibrium curve) and mass balances (operating lines). In distillation, the liquid and vapor streams were assumed to remain constant under CMO. In absorption, we have removal of the solute from the gas stream and uptake by the solvent liquid stream; thus, the total liquid and gas stream amounts or flow rates can change. If we use mole fractions of the solute and assume that the gas and liquid stream amounts or flow rates remain constant, significant error can result if the solute concentration in the inlet gas stream is greater than about 1%. If we can set up our equilibrium curve and operating line to account for this change in the overall gas and liquid flow rates, we can use the McCabe-Thiele method to solve absorption and stripping problems. Lecture 21

Absorption and Stripping Assumptions We assume that: The carrier gas is insoluble (or it has a very low solubility), e.g, N2 or Ar in water. The solvent is nonvolatile (or it has a low vapor pressure), e.g., water in air at low temperatures. The system is isothermal. e.g., the effects of heat of solution or reaction are low or there is a cooling or heating system in the column. The system is isobaric. The concentration of the solute is low, say <10% – this is the limit for the use of Henry’s Law, which we will discuss later. Lecture 21

Absorption and Stripping – Circumventing the Problem While the total gas and liquid streams can change in absorption, the flow rate of the carrier gas, which we assume to be insoluble in the solvent, does not change. Similarly, the flow rate of the solvent, which we assume to be nonvolatile, does not change. Consequently, we can define our equilibrium curve and operating line in terms of mole ratios with respect to the carrier gas and solvent, instead of mole fractions as we did in distillation. Doing so circumvents the problem of the changing total gas and liquid stream amounts or flow rates in absorption and stripping. Lecture 21

Absorption – Variable Specification L0, X0 G, Y1 LN, XN GN+1, YN+1 1 N Total L0, x0 Total V, y1 Total LN, xN Total VN+1, yN+1 1 N → Total Vapor (V) and Total Liquid (L) Flows Rates and Mole Fractions Carrier Gas (G) and Solvent (L) Flow Rates and Mole Ratios Lecture 21

Liquid Solvent to Carrier Gas Ratio Lecture 21

Mole Ratios Lecture 21

Absorber Operating Line L0, X0 G, Y1 LN, XN GN+1, YN+1 1 N Lecture 21

Henry’s Law – Mole Fraction Relationship Absorption data is typically available in the form of solute mole fractions, yi vs. xi, or in terms of the Henry’s constant, H. Henry’s Law, in terms of the mole fractions of solute i and the total pressure, is: Henry’s Law is valid at low concentrations of solute i, approximately less than 10%. Lecture 21

Henry’s Law Constants Lecture 21

Henry’s Law – Mole Ratio Relationship Lecture 21

Equilibrium Curve – Mole Ratios Lecture 21

McCabe-Thiele Plot – Absorber Lecture 21

Notes on Absorbers Note that the operating line for an absorber is above the equilibrium curve. For a given solute concentration in the liquid, the solute concentration in the gas is always greater than the equilibrium value, which provides the driving force for the separation. The solute is transferred from the gas to the liquid in absorption. In distillation, we plotted the more volatile component, which was transferred from the liquid to the gas. In distillation, if we had plotted the less volatile component, which was transferred from the gas to the liquid, the OL would also lie above the equilibrium curve. Also note that the OL is linear. This results because of the form of the operating line where L/G is a constant. L and G are based upon the nonvolatile solvent and insoluble carrier gas, respectively, which do not change. If we had used mole fractions and total gas and liquid rates, the OL would be curved because the total gas and liquid rates would change since we are removing the solute from the gas and absorbing it into the liquid. One could use mole fractions and the total gas and liquid streams in our calculations only if the solute is in low concentrations, say < 1%, in most systems. Don’t confuse this requirement with that for the use of Henry’s Law, which requires low solute concentrations, < 10%, to be valid. Lecture 21

Further Notes on Absorbers Note the location of the top and bottom of the column on the McCabe Thiele diagram. We will typically step down from the top of the column, which is equivalent to stepping up on the McCabe-Thiele plot for absorption. Since we are starting on the OL, we need to express the equilibrium curve in terms of XEq = XEq(YEq). Although this appears to be opposite of what we did in distillation, where we used yEq = yEq(xEq) when stepping up the plot, remember that we are still stepping down from the top of the column on the absorption plot. We use YEq vs. XEq to plot the equilibrium curve, but we also need XEq vs YEq to actually solve the problem analytically. Lecture 21

Minimum Absorbent Rate – Lmin Lecture 21

McCabe-Thiele Plot – Stripper Lecture 21

Final Notes on Strippers We use the same assumptions and mole ratio methods that we used for adsorbers for the design of strippers. The OL will be the same as that used for absorbers. The difference, compared to an absorber, is that the equilibrium curve will be below the operating line. This is analogous to the stripping section of a distillation column. Just as we stepped up from the bottom of a distillation column’s stripping section, we step up from the bottom of the stripper. Thus, one uses the same McCabe-Thiele algorithm method that we used for stepping up in distillation. In the algorithm, the equilibrium relationship is expressed as YEq = YEq(XEq), and the operating line is expressed in the form YOL = XOL(YOL). Otherwise, the design approach for strippers is the same as that for absorbers. Lecture 21