Course PEF3006 Process Control Fall 2018 Cascade control

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Presentation transcript:

By Finn Aakre Haugen (finn.haugen@usn.no) Course PEF3006 Process Control Fall 2018 Cascade control By Finn Aakre Haugen (finn.haugen@usn.no) USN. PEF3006 Process Control. Haugen. 2018

Faster (more effective) compensation of process disturbances. Benefit of cascade control (comparing with ordinary single loop control): Faster (more effective) compensation of process disturbances. USN. PEF3006 Process Control. Haugen. 2018

Review: Single-loop control system 3 Review: Single-loop control system USN. PEF3006 Process Control. Haugen. 2018

Cascade control system 4 Improved structure with faster (more effective) disturbance compensation: Cascade control system USN. PEF3006 Process Control. Haugen. 2018

Interpretation: With cascade control, the original actuator is substituted by a "new" well-behaving" actuator: USN. PEF3006 Process Control. Haugen. 2018

USN. PEF3006 Process Control. Haugen. 2018 Controller tuning: First, tune the secondary controller (with the primary controller in Manual mode). Then, tune the primary controller (with the secondary controller in Auto mode). USN. PEF3006 Process Control. Haugen. 2018

Example 1: Cascade control of temperature in a vessel 7 Simulator (unzip all the files, and then run the exefile). USN. PEF3006 Process Control. Haugen. 2018

Which of the control structures is the best? Example 1 cont.: Comparing performance indexes IAE (Integral of Absolute value of control Error): Excitation Single-loop Cascade Their ratio (Sprang = step) (Forstyrrelse = disturbance) Which of the control structures is the best? USN. PEF3006 Process Control. Haugen. 2018

Example 2: Cascade control of heat exchanger Simulator USN. PEF3006 Process Control. Haugen. 2018