Tips to size a granulator

Slides:



Advertisements
Similar presentations
Chapter 24 ECONOMIC AND PRODUCT DESIGN CONSIDERATIONS IN MACHINING
Advertisements

Chapter 6: MICROTOMY Learning Objectives:
Working with Common Plastics in the Woodshop. Plastics have a Place in “High End” Work Shelves for Built-Ins Art Glass for Doors Glazing for Art Frames.
Tire Recycling 1. Tire Recycling Line 2 H P Series.
IE 337: Materials & Manufacturing Processes
Jacob Bayless Mo Chen Bing Dai. Outline  Introduction to the Replicating Rapid Prototyper (RepRap)  Project goals and motivation  RepRap Details 
HACKSAWS & FILES.
All figures taken from Design of Machinery, 3rd ed. Robert Norton 2003
Plastic Injection Molding
Sheet Metalworking Chapter 20- Part 1
Plastic Process AS Graphics.
Sawing – An Introduction
CHAPTER 6_PART III SHEET METALWORKING
MFGT 142 Polymer Processing Chapter 15: Rotational Molding
Mechanical Engineering Drawing MENG 204
To understand how the injection moulding process works.
Mechanics of Materials Goal:Load Deformation Factors that affect deformation of a structure P PPP Stress: intensity of internal force.
A fuse contains a thin wire that heats up and melts if too much current passes through it. The rating of a fuse is the maximum current that can pass through.
Prof. Faten M Kamel Bchd, Msc, Phd.
1. How to process electrically conductive plastics?
Soft Robotics Evolve the body and brain of `soft’ robots. N Cheney, R MacCurdy, J Clune, H Lipson. Unshackling Evolution: Evolving Soft Robots with Multiple.
Chapter 14 Fabrication of Plastics, Ceramics, and Composites (Review) EIN 3390 Manufacturing Processes Spring, 2011.
Injection Molding Plastics Tech 1. Composition of Plastics Lesson Essential Question: What is injection molding & how do we achieve part fabrication from.
1.
Sectional Views Advanced Drawing Abilities Teacher © J Lewis 2004.
Polymer Processing 1. 2 Processing Method –Choice is dictated by the product desired and the quantity desired. Fiber, film, sheet, tube Cup, bucket, car.
INJECTION MOLDING.
Problem Statement/Constraints Design Options Design selection Design layout Analysis Fabrication Testing Results Recommendation Concluding Remarks.
Handout 10a1 TOLERANCES - Introduction Nearly impossible to make the part to the exact dimension by any means of manufacturing approach  tolerances of.
After completing this topic you should be able to : Describe the structure of a metal as a giant lattice of positively charged ions and delocalised outer.
20 Plastic Parts List common names and abbreviations used in the manufacture of plastic parts. Explain the difference between thermoplastic and thermoset.
实验十四 紫外线灭菌  一、实验背景及目的:  灭菌是一种杀灭微生物的措施。紫外线灭菌 是物理灭菌因素之一。  1. 了解紫外线灭菌的原理;  2. 学习、掌握紫外线灭菌的方法。 版权所有 未经作者同意 请勿使用.
Molding Guide Polyram Ram-On Industries
Plastics Wan Sharuzi Wan Harun Faculty of Mechanical Engineering Universiti Malaysia Pahang
Manufacturing Plastics
Industrial Engineering Dep.
Lab-Extrusion single screw Drive: Laboratory extruder 2.2 kW max.screw diameter 30mm Power Melt Feeder 7.5 kW max.screw diameter 30mm Max Power Melt Feeder.
The reading is 7.38 mm. The reading is 7.72 mm.
Drill, Impact Driver, and Hammer Drills Coach Ketcham Productions.
Unit 8 - Electricity. Electricity What is electricity? The flow of electric charge (either protons or electrons) This flow is called current Electric.
1 Sheet Metalworking Chapter 20- Part 1 Manufacturing Processes, 1311 Dr Simin Nasseri Southern Polytechnic State University.
IA II Tool ID Metals.
IA II Tool ID Metals.
Sectional Views Advanced
Limits and fits.
KS3 D&T Lesson Plastic products and manufacturing
Sheet Metal Process.
Compound Machines By Sarah Owens.
Injection molding Injection molding is similar to casting in that
Types of Blades used on Cutoff Saws and Tips on using Saws
CPVC Recycling.
FIGURE 24.1 Typical parts and shapes that can be produced with the machining processes described in this chapter.
Chapter 05 CAMS & FOLLOWER
SHEET METALWORKING Cutting Operations
How to make a Christmas tree
Machine tools and their applications
HPL DG d=1.4mm/e= mm.
Teeth and healthy eating
Effective Methods to Remove the Broken Key from the Ignition.
Injection Molding Plastics Tech 1.
Plastic Injection Molding
Visit for more Learning Resources
HACKSAWS & FILES.
Injection molding Injection molding is similar to casting in that it also has the concepts of Cavity Runner Sprue Parting line Making a cavity for injecting.
Polyethylene Pipe Is Recyclable
INTRODUCTION TO CERAMICS
PVC Pipe Is Recyclable © PPFA 2008.
CPVC Recycling.
Polyethylene Pipe Is Recyclable
Presentation transcript:

Tips to size a granulator Which grinding technology for each material ? Thermoplastic can be re-melted up to 7 times before the properties become too poor A maximum of 30% regrind is usually recommended so that the mechanical properties of the new material are not significantly affected

Tips to size a granulator Dimensions of the sprue versus the cutting chamber The sprue is too large The sprue is well sized Dimensions are < 20% versus the cutting chamber

Tips to size a granulator Free fall into the feeding hopper The sprue is too long, The sprue is too high, The sprue is well sized, cannot fall is blocked free fall

Tips to size a screenless granulator X-shaped, H-shaped or nested sprues The axis of the sprue is too high, The axis of the runner is < 75 mm won’t be grabbed by the breaker knife Sprues will be grabbed and cut will roll on the toothed rollers

Tips to size a screenless granulator X-shaped, H-shaped or nested runners and flat parts Feeding shaft (optional) Elongated hooks pre-cut the plastic parts/runners and push them into the cutting chamber for a regular grinding

Tips to size a conventional blade granulator Cutting chamber and clearance inside the hopper  Model Cutting chamber Clearance G-Max 12  169 x 198 mm  145 mm G-Max 23  310 x 235 mm  190 mm G-Max 33  460 x 235 mm ML 33  300 x 300 mm  300 mm

Tips to size a screenless granulator Cutting chamber and clearance inside the hopper  Model Cutting chamber Clearance S-Max 2  240 x 249 mm  165 mm S-Max 2 Plus  240 x 346 mm  265 mm S-Max 3  240 x 467 mm JUNIOR DOUBLE 4  530 x 346 mm  345 mm JUNIOR DOUBLE 6  530 x 467 mm  460 mm JUNIOR DOUBLE 8  530 x 588 mm  585 mm