ValvePoint Platforms.

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Presentation transcript:

ValvePoint Platforms

ValvePoint Platforms Versatile Explosion Proof Aluminum Platform

New Quartz Overview Readily Adaptable to Most Actuators (Same Mounting Kits) Approved for Most Hazardous Areas - Class I & II Div. 1 and 2 (Includes Group B always) - EEx d IIC Zone 1 and 2 - EEx nA IIC Zone 2 Wide Variety of Electrical Options - 2, 4 or 6 Switches - Mechanical, Reed Proximity or Solid State - Position Transmitter (4 to 20mA with or without switches) Multiple Conduit Options (2 conduits standard) Rugged Enclosure Made of Anodized Aluminum Urethane or Epoxy Coated Operational Life Exceeds 1 million Cycles with Proximity Switches

New QUARTZ Features Aluminum Cover for Zone 1 Areas Quick Access Screw On Cover is Vapor Tight Quick Set Cam System is Secure and Convenient Epoxy Coated Anodized Marine Grade Aluminum is Corrosion Proof (Urethane for Black Units) Stainless Steel Grounding Inserts O-Ring Sealed Shaft at Top & Bottom Up to 3 Conduit Entries for Solenoid Termination Oil Impregnated Bronze Bushing Space Saving Visual Indicator Convenient Wiring with Pre-labeled Terminal Strip All Internal Fasteners, Plates & Mounting Kits are Stainless Steel

QUARTZ Switch & Communication Options Mechanical Switches Silver Contacts for 120 VAC in SPDT or DPDT Gold Contacts for 24 VDC in SPDT Maxx-Guard Reed Switches SPDT for 120 VAC or Special 24 VDC SPST for 120 VAC or 24 VDC Available with or without LEDs Dual Module SST Switches NAMUR Sensors Communication AS-I, DeviceNet, Foundation Fieldbus, Modbus SPDT DPDT SPDT SPST

Position Transmitters Used on Modulating Valves to tell Control System Exact position of Valve Can be Used for Both Quarter Turn and Linear Valves 4 to 20 mAmp Output Transmitter Options Application Standard High Performance Vibration Tolerance Acceptable Outstanding Linearity Error +/-0.85 +/-0.35 Cycle Life 2 million 50 million

Quartz Platform Types QX: Explosion Proof series features all aluminum enclosure with VCT, proximity or mechanical switches. QN: Nonincendive or Intrinsically Safe series features clear cover with VCT or proximity switches. QG: General Purpose series features clear cover with mechanical switches.

QUARTZ vs The Competition Topworx SXP Westlock 9479 Asco VR7

Competition – Common Issues Massive Bulky Enclosure Typically 7” to 10” Above Actuator Surface Double-Bushings on Shaft (To Visual Indicator and to Housing) Painted Aluminum Enclosure Large Number of Bolts to Secure Cover and Attach to Actuator Single O-Ring Seals on Each Shaft Bushing

Quartz QG2V (Mechanical Switches) vs Competition Clearance Height less than 4” Stainless Steel Mounting Kits Price w Mtg & Extra Conduit Epoxy Coated Aluminum Anodized Aluminum Double Shaft Seals Quick Set Cams Visual Indicator Quartz QG2V (Mechanical Switches) vs Competition Quartz QG2VE02SRA Std Std Std Std Std Std Std $195 Westlock 2004BY2S2M X - Std - X Std X $192 (Add $50 SS mtg) Topworx TXPM2GGN X - Std - X Std Std $203 (No solenoid term) Asco VR4C2YAA2NGA X - Std - X Std X $235 (Add $13 SS mtg) Key: - Not Available X Available as an Option Std Standard on Model

Quartz QX2V (Mechanical Switches) vs Competition Clearance Height less than 4” Stainless Steel Mounting Kits Price w Mtg & Extra Conduit Epoxy Coated Aluminum Anodized Aluminum Double Shaft Seals Quick Set Cams Visual Indicator Quartz QX2V (Mechanical Switches) vs Competition Quartz QX2VE02SRA Std Std Std Std Std Std Std $260 Westlock 2007BY2E2M X - Std - X Std X $262* (Add $47 SS mtg) Topworx SSPXPMGRN X - Std - X Std Std $239 (No solenoid term) Asco VR7C2YAA2NGA X - Std - X Std X $287 (Add $13 SS mtg) * Includes $40 eliminator coupling Key: - Not Available X Available as an Option Std Standard on Model

QX33 (SST Dual Module) Proximity vs Competition No Seal Fitting Required in Div 1 Clearance Height less than 4” LED Indication (Clear Cover) Bus Options in Same Module Stainless Steel Mounting Kits Epoxy Coated Aluminum Solid State Proximity Anodized Aluminum Double Shaft Seals Price w Mounting Quick Set Cams Reed Proximity Visual Indicator QX33 (SST Dual Module) Proximity vs Competition Quartz QX33E02SRA X Std Std Std Std Std Std Std Std Std Std Std $370 Westlock 9479NBY2E Std X X X - Std - X Std X - X $416* (Add $47 SS mtg) Topworx SSPXPD2GRN Std X - X X - - - Std X Std Std $389 (No solenoid term) Asco VR7C2YE2NG Std X - X - Std - - Std - - X $455(Add $13 SS mtg) * Includes $40 eliminator coupling Key: - Not Available X Available as an Option Std Standard on Model

Lock-Out Specifications Height: 4” Marine Grade Aluminum (low copper content < 1%) Elimination of Seal Fittings (QX…) Inductive Solid State Sensors (Dual Module) Stainless steel shaft and linkage kits Oil Impregnated Bushing with Dual O-Rings Seals

ValvePoint Platforms Compact and Modular with Integral Proximity Sensors

StoneL Eclipse EN EG Compact Design All Solid State for Ultra Long Life Approved for Hazardous Intrinsically Safe (Zone 0 & 1) and Nonincendive Applications (Zone 2) Mounts Directly to Actuator with Namur (VDI/VDE 3845) Mounting Patterns Unlimited Operating Life Lowest Cost StoneL Platform with Solid State Sensing and/or Communication Select from Conduit (ECN) or Micro Connector (ECG) Versions EG

Eclipse Features Red & Green LED’s Clearly Display Switch Status Adjustable Triggering Drum with Bold Visual Indicator Sensors and Electronics are Fully Sealed to Keep out Moisture Internal Terminal Block for Connecting Solenoid (ECN) Durable and Corrosion Resistant Lexan Polycarbonate Housing 1 or 2 Conduit Entries (ECN) Less Than 3 Inches Above Actuator Surface Standard 1 or 2 micro connectors (ECG)

Eclipse Features Improved Sensing Range (30% increase) Improved Target Design One Piece Enclosure Base Rear of Enclosure Lowered to Allow Easier Access to Terminal Strip

Eclipse Features Removable Dual Module Allows for Easier Access to Terminal Strip and Field Replacement Clear Hinged Cover Allows Easy Access and Viewing of Internal Wiring

Eclipse Sensors (Same as Dual Module) Solid State Switches - 2 SST Sensors for 120 VAC or 24 VDC - 2 Namur Sensors for I.S. (DIN 19234) Bus Network Sensors - AS-i VCT - DeviceNet VCT - Modbus - Foundation Fieldbus

Red Green Visual Indicator Eclipse and Stand Alone Versions (VIR or VIG) Very Compact Design ISO/Namur Mounting (VDI/VDE 3845) Low Cost Viewable from all angles at a distance up to 70 feet Yellow Flow Line Indicator Referenced to Eclipse Function Module Viewable from all angles at a distance up to 30 feet

Eclipse vs Competition Topworx & Turck Moniteur SC Topworx Lumitech IFM/Efector

Eclipse vs The Competition Hazardous Area (Div 2) Version Solenoid Termination in Module Conduit or Connector Versions Bus Options in Same Module Stainless Steel Mounting Kits Adjustable Triggering Drum Red/Green Visual Indicator Re/Green LED Indication Solid State Proximity Price w Mounting Eclipse vs The Competition Eclipse EG33C23RA Std Std Std X Std X X Std Std $195 Efector INO117 Std - - - - - X X Std $181 Turck NI 4DSU35 Std - - X - X X - Std $195 Topworx* Std - - - - - X - Std $210 * 3-wire version only Key: - Not Available X Available as an Option Std Standard Models

Lock-Out Specifications Red/Green Visual Indicator with Adjustable Trigger System Lexan enclosure (fusion coating available) Stainless Steel targets Inductive solid state sensors Max leakage current of 0.25mA 5 year warranty

ValvePoint Platforms Solid State Sensors and Pneumatic Control for Diaphragm and Angle Valve Applications

Customer Expectations Robust Platform with Long Term Reliability Ability to Operate Over Valve Life without the Need to Reset Cams Tolerance to Corrosives and Heavy Wash Down Environment Integral Pneumatics in Streamlined Enclosure Compatible with Process Communication Networks Consistent with ¼ Turn Platforms Competitively priced

The Prism IP67 (Temporarily Submersible and Corrosion Resistant) Designed to meet IS (Zone 0 & 1) and Nonincendive (Zone 2) High Strength Lexan Enclosure (Very Durable) Visual Indication - LEDs and Mechanical (Greater Personnel Safety) Solid State Dual Module (The Ultimate in Reliability)

The Prism Integral Pneumatic Valve (No Extra Pneumatic Lines Needed) Secure, Self Adjusting Triggering System (No Resetting Needed As the Diaphragm Compresses over Time) Quick Connectors, Compression Fittings or Conduit (Seal Electrical System from Environment) Stainless Steel Adaptor System (Durable and Corrosion Resistant)

The Prism Adaptor Stainless Steel Banded Lexan Triggering Cams (Convenient, Vibration Proof and Self Setting) Long Life Non-metallic Bushing & O-ring Sealed Stainless Steel Adapter Designed for Each Valve Application S – .25” to 2” Valve sizes (.125” to 1.25” stroke) L – 2” to 4” Valve sizes (>1.25” to 2.25” stroke) Stainless Steel Shaft (Stays Secure Over Time; Do not add Lock Washer)

The Prism Dual Module Solid State with Inductive Proximity Sensors Integral Terminal Strip Eliminates Extra Wires Fully Sealed Electronics Tested for Thermal and Physical “Shock” Precise, Repeatable Dead Band (2mm Dead Band)

The Prism Dual Module Same Electronics as Standard StoneL Dual Module Available Options: - SST Switching Sensors - Namur Sensors (IS Repeater Barriers) - AS-Interface (2 Aux In) - DeviceNet (4 to 20mA Aux In) - Modbus (4 to 20mA Aux In) - Foundation Fieldbus (Bus & Aux Powered)

The Prism Integral Pneumatic Valve 3-Way 2-Position Spring Return (Single Acting Actuator) Stainless Steel Reinforced Pneumatic Ports Standard Rebreather Feature (No Corrosives Ingested into Actuator)

The Prism Integral Pneumatic Valve High Cycle Life Solenoid Cv of .1 Solenoid AC, DC or Piezo Options (Foundation Fieldbus Bus Powered) Filtration to 40 Micron, Solenoid; 30 Micron, Piezo

Prism Installation & Adjustment

Prism Applications Sanitary Diaphragm Valve Sizes 0.25” to 4” Angle Valves (Stroke Lengths from 1/8” to 2 ¼”) Other Linear Valve Systems with Stable Linear Movement

Target Industries Pharmaceuticals Biotech Food & Beverage Semi-Conductor Many Others!

The Prism vs The Competition

The Prism vs The Competition

The Prism vs The Competition Long Stroke Length Option Proximity Price w Mounting Electronic LED Indication Self Adjusting Triggering Integral Pneumatic Valve All Stainless Steel Accs. Complementary ¼ Turn Mechanical Switches Solid State Proximity Rebreather Capability Foundation Fieldbus Class I & II Division 2 Reed Proximity Visual Indicator AS-Interface DeviceNet Modbus The Prism vs The Competition Prism - - Std Std Std X X Std X X X X X X Std X $350 Westlock X X X - - - - X X - - - X X X X $340 ASCO X X X - - - - Std X X - - X X X X $355 Burkert X - X X Std X - - X - - - - - X X $308 Key: - Not Available X Available as an Option Std Standard on all Models

The Prism vs The Competition Long Stroke Length Option Proximity Price w Mounting Electronic LED Indication Self Adjusting Triggering Integral Pneumatic Valve All Stainless Steel Accs. Complementary ¼ Turn Mechanical Switches Solid State Proximity Rebreather Capability Foundation Fieldbus Class I & II Division 2 Reed Proximity Visual Indicator AS-Interface DeviceNet Modbus The Prism vs The Competition Prism - - Std Std Std X X Std X X X X X X Std X $350 Gemu X - X X - X - X X - - - X - X X $491 G+F X - X X Std X - - - - - - - - X X $334 Key: - Not Available X Available as an Option Std Standard on all Models

ValvePoint Platforms Linear Point Sensors for Globe, Gate and Specialty ¼ Turn Applications

Hawkeye Point Sensor Ideal for All Point Sensing Applications: Globe Valves Knife Gate Valves Rotary Valve Couplings Dampers and more Approved for Nonincendive Zone 2 and Corrosive Environments; IS Approved for Zone 0 & 1 Senses Off Any Metal Target Including Stainless Steel (New extended range!) Open and Closed Sensors Designed to Work Adjacent to One Another (No Interference)

Hawkeye Features Lexan Sensing Head Triggers on any Metal 316 Stainless Steel Housing is Rugged and Corrosion Proof Solid State Electronics & Sensing Head are Sealed in Potting for Long Life and Corrosion Protection LED indication & Coordinated Tip Visually Identify Switch Status Approved for Nonincendive (Zone 2) Applications IS Approved for Class I Division 1 Select from Conduit or Quick Connector Options Use in Both 120 VAC and DC Circuits (Operates Same as SPST Switch)

Hawkeye Systems Bus Network Modules AS-i DeviceNet Foundation Fieldbus Modbus Inductive Solid State Sensors 1 SST sensor for 120 VAC or 24 VDC (NO or NC) Special sensors for Bus Powered Foundation Fieldbus New Namur (40) sensor for IS Applications

Hawkeye vs Competition Westlock Silver Bullet Topworx LPS IFM/Efector Turck Pepprl+Fuchs Moniteur Companion

Hawkeye vs The Competition Conduit and Connector Options Approved for Haz Areas (Div 2) Red & Green LED Indication Tuned for Open & Closed Stainless Steel Housing Solid State Proximity Senses Off Any Metal Reed Proximity Price for Pair Hawkeye vs The Competition Hawkeye HK3077 - Std Std Std Std Std Std X $325 Westlock 316 Std - Std - Std - - X $416 Moniteur Companion Std - Std - Std - - X $344 Topworx LPSDZ2 Std - Std Std Std - - X $416 Efector IGO309 - Std - - - Std - X $228 Key: - Not Available X Available as an Option Std Standard Models

Lock-Out Specifications Inductive solid state sensors Class 1, Div 2 Red/Green LEDs with Color Coordinating Sensing Heads 316 stainless steel housing & fasteners 0.25 mA leakage current Individually Tuned Sensing for Open and Closed

ValvePoint Platforms

Application Questions What is the lowest cost switch platform for use in an intrinsically safe application? What would be the model number? What platform should be used in a flame proof Zone 1 application? What model could be used in a 24VDC PLC input application? What platform and model should be used for a 50mm diaphragm valve with a solenoid valve at the actuator? What model should be used for a Foundation Fieldbus application on the same valve? What models should be used on a 150mm stroke knife gate valve with 24VDC input into a DCS system?