Student Hands On Training Workshop (SHOT 2007)

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Presentation transcript:

Student Hands On Training Workshop (SHOT 2007) Soldering 101 Colorado Space Grant Consortium June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering iron is - Eyes and liquid solder - Everyone is expected to solder - If you get burned… - Stay together, don’t work ahead June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) PCB – printed circuit boards Solder Pads Soldering Top View Side View Circuit Board Resistor June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Prep Step 4: Tinning the iron Tin the tip of the soldering iron by melting an inch or so of solder on the tip. The iron will now look shiny on the tip. Then wipe any excess solder on the golden sponge. Now place the iron back into the holder. Tinning your soldering iron in this manner will aid in future soldering. June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Prep Step 4: Tinning the iron (close-up) June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Soldering Iron June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Move soldering iron until tip is touching wire & solder pad June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Move solder to touch edge of tip. Solder June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Hold until solder melts on tip by wire Solder June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Move solder back to touch wire only Solder June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Move solder in to form a small pocket Solder June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Move soldering iron tip up. This will drag solder up with it. Solder June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Look for shinny fillets June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Soldering Tips Make sure tip is hot Clean & tin tip Keep tip clean by using wet sponge and cloth Heat until the parts are hot enough to melt solder Hold until solder flashes around pad Do not put too much solder on June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) TIPS: workmanship.nasa.gov Use caution when clipping leads to avoid flinging metal across the room. All soldering must achieve a good solder filet on the pad as shown for circuit reliability. Also clip the leads in this fashion. Bend resistors and diodes using your plastic tool as shown. Example of a good solder filet June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Tinned Copper Traces Top View June 14 - 16, 2007

Student Hands On Training Workshop (SHOT 2007) Soldered Top View Solder bridge shorting two traces - bad, bad, bad But, can be fixed by reheating or using solder sucker June 14 - 16, 2007