ME 251 Anupam Saxena Professor Mechanical Engineering

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Presentation transcript:

ME 251 Anupam Saxena Professor Mechanical Engineering Compliant and Robotic Systems Lab Indian Institute of Technology Kanpur

Feed Check Valve PART LIST NO. PART MATERIAL QTY 1 BODY CI 2 COVER 3 SPINDLE MS 4 VALVE GM 5 VALVE SEAT 6 GLAND 7 HAND WHEEL 8 STUD 9 10 NUT 11 Prepared by Anupam Saxena, Vitthal Khatik and Ishu Agrawal

Feed Check Valve PART LIST NO. PART MATERIAL QTY 1 BODY CI 2 COVER 3 SPINDLE MS 4 VALVE GM 5 VALVE SEAT 6 GLAND 7 HAND WHEEL 8 STUD 9 10 NUT 11 Prepared by Anupam Saxena, Vitthal Khatik and Ishu Agrawal

Feed Check Valve PART LIST NO. PART MATERIAL QTY 1 BODY CI 2 COVER 3 SPINDLE MS 4 VALVE GM 5 VALVE SEAT 6 GLAND 7 HAND WHEEL 8 STUD 9 10 NUT 11 Prepared by Anupam Saxena, Vitthal Khatik and Ishu Agrawal

THREADED FASTENERS Engineering systems are composed of parts which are joined together Methods of joining Adhesive bonding Welding Using threaded fasteners Riveting

THREADED FASTENERS Threads Helical feature made on the outer surface of a cylindrical part

THREADED FASTENERS Major diameter Pitch diameter Minor or root diameter Pitch Chamfer Root Crest Flank Thread angle Pitch is distance measured parallel to axis between corresponding points on adjacent threads

Standard ISO Metric thread profile THREADED FASTENERS Standard ISO Metric thread profile Pitch R=H/6 Minor diameter Major diameter Pitch diameter

THREADED FASTENERS Other Thread Profiles White worth Sharp V Buttress Square ACME Worm

Why so many profiles? THREADED FASTENERS V threads: Large flank area and hence more friction. Used in effective positioning Difficult to make. Relatively weak Whiteworh thread: Radius at crest and root reduces stress concentration Square thread: Good for power transmission Flanks are perpendicular to thread axis allowing high load capacity ACME thread: More stronger than square thread and easier to cut compared to square thread Buttress thread: Used for transmitting power in one direction Worm: Used in power transmission with speed reduction

Single start and Multi-start threads THREADED FASTENERS Single start and Multi-start threads Single start Double start Triple start Used when fast action is required

Left and Right hand threads THREADED FASTENERS Left and Right hand threads Left hand

M 16 x 1.5 8 g LH DOUBLE Thread designation THREADED FASTENERS Pitch (mm) Fine & Course Major diameter (mm) Bolt grade M 16 x 1.5 8 g LH DOUBLE Hand or Helix Metric thread Tolerance Number of starts

Thread Designation THREADED FASTENERS M10 × 1.25 – METRIC thread of nominal diameter 10 mm and pitch 1.25 mm SQ 40 × 10 – SQUARE thread of nominal diameter 40 mm and pitch 10 mm ACME 40 × 8 – ACME thread of nominal diameter 40 mm and pitch 8 mm WORM 40 × 10 – WORM thread of nominal diameter 40 mm and pitch 10 mm

Conventional representation of threads in drawings THREADED FASTENERS Conventional representation of threads in drawings Visible threads Root (LT-B) represented by Partial circle Root (LT-B) Crest (LT-A) Sectional front view Hidden threads The distance between the line representing crest and root should be close to the actual distance but not less than 0.7 mm In the sectional view, the hatching lines should extend till the crest of the thread

Schematic representation of V threads in drawings THREADED FASTENERS Schematic representation of V threads in drawings Visible threads Sectional view of internal threads Gives more details than the simplified representation Used only for visible external threads or sectional view of internal threads- hatching ends at the root line in sectional view

Schematic representation of square threads THREADED FASTENERS Schematic representation of square threads Visible threads Sectional view of internal threads Note the hatching in the sectional view

Representation of threads in an Assembly THREADED FASTENERS Representation of threads in an Assembly Bolts and threads are not sectioned in a sectional view

THREADED FASTENERS Bolts and nuts- size and proportions D 2D 30o R=1.5D L 2D D D

Drawing a hexagonal nut THREADED FASTENERS Drawing a hexagonal nut 2D D D R=1.5D

Source: https://donyango.carbonmade.com/projects/4388020

THREADED FASTENERS CAR JACK ASSEMBLY LEAD SCREW L H P D H H = 0.5P L=P 900 φ20 L H P D H H = 0.5P L=P ACTUAL ACTUAL and SCHEMATIC overlapped LEAD SCREW

Source: https://donyango.carbonmade.com/projects/4388020

Source: https://donyango.carbonmade.com/projects/4388020

THREADED FASTENERS CAR JACK ASSEMBLY BASE 300 180 120 100 70 60 10 4 X R100 80 5 5 BASE

THREADED FASTENERS CAR JACK ASSEMBLY 250 φ10 HANDLE

THREADED FASTENERS CAR JACK ASSEMBLY 220 50 45 5 250 LOWER CHANNEL

SCREW RIGID CONNECTION THREADED FASTENERS CAR JACK ASSEMBLY 62.5 57.5 45 20 15 10 Ø20 SCREW RIGID CONNECTION

SCREW THROUGH CONNECTION THREADED FASTENERS CAR JACK ASSEMBLY 15.0 10.0 61.5 12.5 20.0 Ø25.0 SCREW THROUGH CONNECTION

THREADED FASTENERS CAR JACK ASSEMBLY UPPER CHANNEL 2 X φ10 250 2 X R12.5 UPPER CHANNEL

THREADED FASTENERS CAR JACK ASSEMBLY UPPER DECK 5 4 X Ø10 40 35 22.5 160 40 120 5 50 UPPER DECK

THREADED FASTENERS