Pixel module assembly tooling

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Presentation transcript:

Pixel module assembly tooling Liam (Thanks to Kirk)

Linear slide Base system, will need two versions: one for glue application one for positioning the flex on the quad Alignment dowels Will also have micrometers for aligning flex to module Head clamp Vacuum base for holding chucks in place Vacuum stub for base Each chuck, quad, flex, flex pickup and glue, also has a vacuum fitting

Weight for flex gluing

Larger holes for frame area Shim for positioning made from 50mm stainless smaller holes for Flex body area Cutout for the connector

Vacuum holes for the frame and the tab Cutouts for components (heaters in this case) Channel 0.5 mm from the edge of the flex 0.2 mm wide

Cutout for connector Vacuum hole pattern for each chip Alignment of quad on chuck allows for thinner chips

Glue stamper head with rubber stamp held on by vacuum Glue reservoir on the base Applying glue to the stamp head

Quad vacuum chuck with quad placed on the glue stamping unit Located using dowels and vacuumed in place.

Glue pattern needs to be optimised will probably need several trials

Flex is on the quad at this point we can either leave at room temp to cure or heat to accelerate curing

In addition to the straight forward apply and leave there is the option to release the top chuck and reposition slightly