PH10 Motorised indexing heads

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Presentation transcript:

PH10 Motorised indexing heads What is it? Where is it used? Why do you need it?

What is a PH10? A PH10 is an indexing probe holder which allows the probe to be orientated and locked in any of 720 positions during the inspection cycle Renishaw offers a family of PH10’s that can be matched to your specific application PH10T PH10M PH10MQ

Differences

Where is it used? The PH10 family gives DCC machines the added capability of probe reorientation, allowing the probe to inspect features at the optimum angle, considering access requirements and probing best practise PH10’s can be mounted to a variety of different sized bridge or horizontal arm machines for touch trigger, optical or scanning probing

Where is it used? The PH10 range is a universal family of products used in many industries including aerospace and automotive Compatible with a full range of sensors and extensions the position, size and form of critical highly toleranced features can be determined The PH10 is an established reliable product that provides a cost effective probing solution

Why do you need it? The PH10 family brings many benefits that will improve the way you inspect components and assemblies These benefits include: Flexibility Increased throughput Maximum accessibility Improved accuracy Minimal risk to head and CMM Low cost of ownership

Why do you need it? Flexibility: The PH10T can be used with Renishaw’s range of M8 thread probes and extension bars (maximum recommended length of 300mm). TP20 and TP200 permit module and stylus changing PH10T TP6 TP20 TP200 PEL extension bar range (M8 to M8) MCR20

PAA (autojoint to autojoint) & PEM (M8 to M8) extension bar range Why do you need it? Flexibility: The PH10M / MQ can be used with Renishaw’s range of autojoint probes and extension bars (maximum recommended length of 300mm) allowing automatic probe changing using ACR3 TP6 TP20 TP200 SP600M OTP6M TP6A TP7M PH10M PH10MQ PAA (autojoint to autojoint) & PEM (M8 to M8) extension bar range ACR3

Why do you need it? The PH10 family brings many benefits that will improve the way you inspect components and assemblies These benefits include: Flexibility Increased throughput Maximum accessibility Improved accuracy Minimal risk to head and CMM Low cost of ownership

Why do you need it? Increased throughput: The ability of the PH10 to index reduces the number of stylus changes required increasing the throughput of your machine. Indexing is faster than stylus changing The PH10 family of products can move through 90 degrees in 3.5 seconds keeping the time that you are not inspecting to a minimum The highly repeatable kinematic autojoint on the PH10M/MQ allows for DCC probe or extension bar changing using ACR3 without the need for re- qualification of the stylus tip thereby reducing inspection time and allowing un-manned inspection cycles

Why do you need it? High speed indexing minimises cycle times This video shows scanning features in three different orientations, using a single, simple stylus. The probe is fitted to a PH10M indexing head, which allows rapid reorientation of the probe to allow access to the three features. In this instance, the head reorientations are programmed to occur during positioning moves, meaning that they have no impact on the measurement cycle time. By contrast, a fixed sensor would need either a large, complex stylus arrangement or a time-consuming stylus change to measure these features. Rapid indexing during CMM positioning moves give flexible access with no impact on cycle times

Why do you need it? The PH10 family brings many benefits that will improve the way you inspect components and assemblies These benefits include: Flexibility Increased throughput Maximum accessibility Improved accuracy Minimal risk to head and CMM Low cost of ownership

Why do you need it? Accessibility: PH10’s can articulate in 7.5 degree increments in both the A (105 degrees) and B (+/- 180 degrees) axes giving 720 repeatable positions Long extension bars and a comprehensive range of styli increase the access range of the PH10 family The PH10MQ increases the available working volume with its B axis housed within the quill of the CMM. An 80mm quill is required

Why do you need it? The PH10 family brings many benefits that will improve the way you inspect components and assemblies These benefits include: Flexibility Increased throughput Maximum accessibility Improved accuracy Minimal risk to head and CMM Low cost of ownership

Why do you need it? Accuracy: The PH10 family can achieve 0.5mm repeatability at 62mm radius providing accurate positioning even when using long extensions The accuracy that the PH10 enables you to achieve improves inspection routines and can help to reduce the level of scrap experienced Articulating heads with simplified styli configurations improve the accuracy and dynamics achieved Repeatable extension bar and probe / module changing also enhances the accuracy and flexibility of the system

Why do you need it? Accuracy: The graph below shows typical PH10M indexing repeatability test results (2s at the stylus tip) for various probe/extension bar configurations. Testing was carried out on a high accuracy CMM under controlled conditions.

Why do you need it? Head repeatability test results: Method: Results: 50 measurements of calibration sphere at {A45,B45}, then 50 with an index of the PH10M head to {A0,B0} between each reading TP200 trigger probe with 10mm stylus Results: Comment: Indexing head repeatability has a similar effect on measurement accuracy to stylus changing repeatability Result Span fixed Span index  [Span]  [Repeatability] X 0.00063 0.00119 0.00056 ± 0.00034 Y 0.00039 0.00161 0.00122 ± 0.00036 Z 0.00045 0.00081 0.00036 ± 0.00014

Why do you need it? Indexing repeatability affects the measured position of features Size and form are unaffected Most features relationships are measured ‘in a plane’ Feature positions are defined relative to datum features in the same plane (i.e. the same index position) Datum feature used to establish a part co-ordinate system Therefore indexing typically has no negative impact on measurement results, but many benefits

Why do you need it? The PH10 family brings many benefits that will improve the way you inspect components and assemblies These benefits include: Flexibility Maximum throughput Maximum accessibility Improved accuracy Minimal risk to head and CMM Low cost of ownership

Why do you need it? Minimal risk to head and CMM: The PH10 has a recommended maximum torque of 0.45Nm. This safety feature ensures that in the event of an accidental collision the head will overtravel protecting itself and the CMM from damage The ACR3 autochange rack uniformly controls the changing of probes and extensions removing the element of human error and the possibility of damage when manually changing probes Quick and repeatable sensor changing for maximum flexibility

Why do you need it? The PH10 family brings many benefits that will improve the way you inspect components and assemblies These benefits include: Flexibility Maximum throughput Maximum accessibility Improved accuracy Minimal risk to head and CMM Low cost of ownership

Why do you need it? Low cost of ownership: The items within a PH10 system are individually priced giving you the added flexibility of choosing and growing the best system for your application when required Renishaw offers a wide range of service options for all their products in order to minimise the customers downtime The cost of the repair is determined from the extent and nature of the damage and consultation takes place before any work is undertaken In the case of PH10’s the customer also has the option of purchasing a replacement from the Repair By Exchange (RBE) scheme in the interests of fast turn around and minimal downtime

PH10 system The PH10 system comprises: PH10 head (T, M or MQ), extension bars, probes, styli, rack, controller (the PH10 can be integrated with the Renishaw Universal CMM Controller UCC1), hand control unit

Summary With PH10 you can: measure using touch trigger, optical or scanning probes depending on your application index your stylus tip for increased accessibility increase throughput by stylus changing without having to re-qualify automatically change extension bars up to 300mm long for increased accessibility achieve accuracy of 0.5mm at 62mm radius protect your investment through integral overtravel protection be assured that any machine downtime will be kept to a minimum through Renishaw’s expert service and support

Responsive service and expert support Application and product support wherever you are Renishaw has offices in over 30 countries responsive service to keep you running optional advance RBE (repair by exchange) service on many products we ship a replacement on the day you call trouble-shooting and FAQs on www.renishaw.com/support Service facility at Renishaw Inc, USA

Questions?