PLASTERBOARD CATEGORY

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Presentation transcript:

PLASTERBOARD CATEGORY INDIA HYATT REGENCY, LUCKNOW Hashmati Interiors

Project Details Building Type Building Size Project Dates Saint-Gobain Hotel Building Size 15335 m² Project Dates 10/2015 – 12/2016 Saint-Gobain Products & Systems Gyproc drywall system with FR, MR, FCB, Plain boards, Core Boards Gyproc ceiling system with Gypsteel Framework, MR and Plain boards

Contractor Company Name Main Representative Company Size Hashmati Interiors Main Representative Mr. Shezad Khan Company Size 15 employees Specialised in Pre-Construction Planning Architectural Modelling Construction Management

Chartered Hotels Pvt Ltd Chartered Hotels Pvt Ltd (In house) Building Owner Architect Contractor Saint-Gobain Project Manager Chartered Hotels Pvt Ltd Chartered Hotels Pvt Ltd (In house) Hashmati Interiors Mr. Devendra Rai Mr. Abhishek Gindolia

Hyatt Regency is a 5-star luxury hotel chain Hyatt Regency is a 5-star luxury hotel chain.They came up with 206 guest rooms including 17 Regency suites, flexible indoor and outdoor meeting spaces, Regency ballroom for conference, Party & marriage hall with High level of craftsmanship. All 206 guest rooms including meeting spaces, conference rooms, marriage hall are constructed with international standard acoustic comfort & fire safety. 122mm Gyproc Drywall systems were used in guest rooms delivering 52db of acoustic insulation and 60 minutes of fire rating. Gyproc Moisture resistance & fibre cement board was used in all the wet area application. 102mm Shaft wall system were used for partition.

Guest rooms: Systems used: Room to Room: 122mm with double layer Plain plasterboards Performance Achieved 52db Sound Insulation 1 hour fire rating 122mm Anchor Fastener HILTI HLC Ø8mm x 40mm 72x32x32x0.5mm Gypsteel ULTRA® Ceiling channel 50mm glass wool of density 20kg/m³ 2x12.5mm Gyprboard® Plain 72x32x32x0.5mm Gypsteel ULTRA® floor channel 70x41x44x0.5mm Gypsteel ULTRA® Acoustud at 610mm c/c Fire & Acoustic Sealant

Corridor Area: Systems used: Bathroom to corridor: 122mm with single stud drywall system with double layer Plain Plaster board on corridor side and MR & Plain Boards on wet area side Performance Achieved 52db Sound Insulation 1 hour fire rating . 122mm Anchor Fastener HILTI HLC Ø8mm x 40mm 72x32x32x0.5mm Gypsteel ULTRA® ceiling channel 12.5mm Gyproc® MR 50mm glass wool of density 20kg/m³ 12.5mm Gypboard® Plain 72x32x32x0.5mm Gypsteel ULTRA® Floor channel 70x41x44x0.5mm Gypsteel ULTRA® Acoustud at 407mm c/c 2x12.5 mm Gypboard® Plain Fire & Acoustic Sealant

Room to Refuge Area: Systems used: 122mm with Gypsteel ULTRA C-stud drywall system with double layer FR board on Refuge area and FR & FRMR boards on wet area side(room side). Performance Achieved 50db Sound Insulation 120 min fire rating 122mm 72x32x32x0.5mm Gypsteel ULTRA® floor channel 50mm glass wool of density 20kg/m³ 70x34x36x0.5mm Gypsteel ULTRA® C-stud at 610mm c/c 12.5mm Gyproc® FRMR Fire & Acoustic Sealant- HiltiCP606 Anchor Fastener HILTI HLC Ø8mm x 40mm 72x32x32x0.5mm Gypsteel ULTRA® Ceiling channel 2x12.5mm Gyproc® Fireline 12.5mm Gyproc® Fireline

Bathroom Internal Wall: Systems used: Bathroom to Room: 97mm with single stud drywall system with both side MR boards on wet area side. Performance Achieved 44db Sound Insulation 30 min fire rating . 97mm Anchor Fastener HILTI HLC Ø8mm x 40mm 72x32x32x0.5mm Gypsteel ULTRA® ceiling channel 50mm glass wool of density 20kg/m³ 12.5mm Gyproc® MR 72x32x32x0.5mm Gypsteel ULTRA® floor channel 70x34x36x0.5mm Gypsteel ULTRA® C-stud at 407mm c/c Fire & Acoustic Sealant

Shaft Wall – Wet Area & Dry Area : 72x32x32x0.5mm Gypsteel ULTRA® floor channel 102mm 19mm Gyproc® Core board Fire & Acoustic Sealant ULTRA® Ceiling channel Anchor Fastener HILTI HLC Ø8mm x 40mm Shaft Wall – Wet Area & Dry Area : Systems used: Dry Area 102mm with Gypsteel ULTRA I-stud drywall system with 1 side core board and double layer of FR boards on dry area side. Wet Area 102mm with Gypsteel ULTRA I-stud drywall system with 1 side core board and 1 layer of FR & FRMR boards on Wet area side. Performance Achieved 50dB Sound Insulation 120 min fire rating 2*15mm Gyproc® Fireline 72x32x32x0.5mm Gypsteel ULTRA® floor channel 102mm 19mm Gyproc® Core board Fire & Acoustic Sealant ULTRA® Ceiling channel 15mm Gyproc® Fireline 15mm Gyproc® FRMR Anchor Fastener HILTI HLC Ø8mm x 40mm

SLIDING DOOR WALL DETAIL LEDGE WALL DETAILS Water proofing Tile adhesive Ceramic tile 70x34x36x0.5mm Gypsteel ULTRA® C- stud at 407mm c/c WC fixed on WC chair 72x32x32x0.5mm Gypsteel ULTRA® floor channel 72x32x32x0.5mm Gypsteel ULTRA® floor channel cut & bend 8m Gyproc® Cement Fiber Board ULTRA® floor channel cut & bent & fixed to stud flange for placing Soil Pipe 150 mm Dry Wall Partition 20x20x1.2mm MS tube Welded to main tube 75x60x4mm MS flat plate is grouted to floor 40x30x1.5mm MS tube Proposed stopper for sliding door- In others scope 12.5mm Gyproc® MR Three layers of Gyproc® Pro–Fill Jointing Compound Gyproc® Paper Tape Drywall Screws

SALIENT FEATURES Sound Insulation Walls Space savings due to sliding door Fire Protection walls Wet area & Shaft walls Superior Aesthetics & Design High Durability & Impact Resistance Installation timeliness Allotted time : 18 months Actual time : 14 months

Main Saint-Gobain products and systems used Performance Area- Guest Rooms + Named systems- Gyproc Drywall Systems + quantified performance level- STC 52dB, FR – 60 min Performance Area- Corridor + Named systems- Gyproc Drywall Systems + quantified performance level- STC 52dB, FR – 60 min Performance Area- Shaft Wall + Named products- Gyproc Fibre Cement Board, Core Board, FR & FRMR Boards & Gypsteel Ultra + performance level- STC 50dB, FR 120 min

Key challenges Drywall is a new concept for T2 Cities in India and most partitions and walls are done using conventional brick and masonry. Driving the acceptance of Drywall as a viable construction option and utilizing the same in bringing innovation in the Design and execution part was a key achievement. Drywall with 1 hr & 2 hr fire rating and STC of 52dB level was achieved which is inline with international standards. Wet area being highly humid environment, Gyproc FCB were used and Shaft wall with 2hr Fire rating, Core Board, FR and FRMR boards was used to overcome the challenge. On time completion was another challenge for the project which was achieved through careful planning of resources – man and material, as well as usage of DW tools for improved productivity.

Key achievements Shaft walls first of a kind in a T2 city of India. Joint working by SG team & Contractor with Developer team from Design to Completion. Complete solution offering of Gyproc System (Drywalls, ceilings) Sliding door solution using MS pipes with MR & Plain Boards for Toilet Areas Performance beyond regulatory requirement (Fire rating - 2 hrs. STC - 52dB) Optimum utilization of resources to reduce wastage & efficient site handover

HYATT REGENCY, LUCKNOW India Contractor - Hashmati Interiors Architect – Chartered Hotel Pvt Ltd (In-House) Gyproc India Presenter -- Mr. Anirban Mukhuti