Presented by: Dr. Mikael Lindvall, Fraunhofer CESE, USA Prepared by: Dr. Thomas Kuhn & Mr. Frank Schnicke, Fraunhofer IESE, Germany

Support for BaSys 4.0 German Government funded (12M EURO), national project 15 Partners from academia and industry Fraunhofer is coordinator

Industry 4.0 – The fourth industrial revolution Revolutions in manufacturing Mechanical support Conveyor belt Automation Fourth industrial revolution Connectivity Service-oriented thinking Data & Machine Learning

How Industry 4.0 Can Improve Decision Making Can I take another order? Which machines are idle, which are running at high workload? Where are my bottlenecks? Which machine is likely to break next? Dashboards integrate data from machines in heterogeneous environments Provide aggregated information in one spot Line 1 Line 2 Productivity: 60% Interval: 0.2s Productivity: 100% Load: 100% Productivity: 20% Load: 20%

Data is King Documentation of process steps in production Torque for individual bolts and screws Exact per product quality data, e.g. milling quality Life-long tracking of products after sales A Digital Twin enables, for example Exact identification of products to be recalled Improve products based on product usage Per-product documentation Predictive maintenance and defect models  Recall Red Car

Adapting to Market Changes Lot size 1 Markets and market demands change Shorter product lifetimes Ability to adapt quickly to market changes Competitive advantage Requires new manufacturing system architectures Enables new business models

BaSys 4.0 – Industry 4.0 Middleware Addresses Industry 4.0 challenges: Networking of shop floor and office floor Machine to machine communication Automated documentation of product quality Changeable production

BaSys 4.0 Building Blocks Asset Administration Shell (Digital Twin) Sub models Service-based production End-to-end communication Digital device representation Vendor independent Standardized Provide structured information E.g. topology, services Efficiently changeable production Cross network and cross protocol communication Icons by Icons8.com

BaSys 4.0 Building Blocks Asset Administration Shell (Digital Twin) Sub models Service-based production End-to-end communication Digital device representation Vendor independent Standardized Provide structured information E.g. topology, services Efficiently changeable production Cross network and cross protocol communication Icons by Icons8.com

BaSys 4.0 – Asset Administration Shell Digital Device Representation For all relevant assets Products, devices, workers … Vendor Independent Standardized interface Access point to information and services I 4.0 Asset Administration Shell Measured Value X Order Data Manual Icons by Icons8.com

BaSys 4.0 – Asset Administration Shell Structures the data Physical parameters (weight, size) Device parameters and settings Manuals and data sheets Offered services and capabilities Production plans Service parameters Simulation models Etc. I 4.0 Component I 4.0 Asset Administration Shell Measured Value X Order Data Manual Icons by Icons8.com

BaSys 4.0 – Service Based Production Today PLCs control individual production steps The production process is hard coded, distributed across PLCs No explicit process model, changes often cause unwanted side-effects This architecture limits changeability of production processes Device Device Device PLC behavior Icons by Icons8.com

BaSys 4.0 – Service Based Production PLCs offer real-time services But do not implement complete process steps Service orchestration is performed by a different component Device Device Device PLC behavior Icons by Icons8.com

BaSys 4.0 – Service Based Production Devices provide defined service interfaces Separation between service implementation and service invocation Service interface Device Device Device PLC behavior Icons by Icons8.com

BaSys 4.0 – Service Based Production Drilling Joining Packaging Production process Service interface Device Device Device PLC behavior Icons by Icons8.com

BaSys 4.0 Building Blocks BaSys 4.0 Building Blocks are usable independently from each other BaSys 4.0 offers software components for realization of Industry 4.0 Asset Administration Shell (Digital Twin) Sub models Service-based production End-to-end communication Icons by Icons8.com

BaSys 4.0 - Availability Software development kit (SDK) (Java/C++) – Under development Asset Administration Shells Communication Components Reference implementations Registry / Discovery Asset Administration Shell provider Download: http://www.eclipse.org/basyx

Summary – Basys 4.0 Vision about future manufacturing system architectures By the German I4.0 thought- and industry leaders Open source software platform for I4.0 Addresses many issues Plug and play compatibility Allows us to establish Digital twins Production as a service Allows flexible manufacturing, etc. Looking forward to talk to people who are interested in I4.0 - Dr. Mikael Lindvall, Fraunhofer CESE, USA mikli@fc-md.umd.edu