Eng. Ibrahim Kuhail Eng. Ahmed Al-Afeefy

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Presentation transcript:

Eng. Ibrahim Kuhail Eng. Ahmed Al-Afeefy Lab 7: Repliset Eng. Ibrahim Kuhail Eng. Ahmed Al-Afeefy

Objective To allow for microscopic examination and precise measurements of material surfaces.

Introduction RepliSet is a complete system for replicating materials. It is designed to transfer the structure of a solid surface to a flexible, highly accurate and stable replica. The result is an exact 3D copy of the surface, allowing microscopic examination and precise measurements.

Applications of Repliset Inspection Typical applications are on-site nondestructive testing in connection with quality control, inspection, maintenance, reconditioning and failure analysis, typically within high tech engineering industries including power generation (fossil fuel or nuclear), aerospace, offshore industry, etc. The use of high-resolution RepliSet replicas allows otherwise inaccessible surfaces and irregularities in critical machinery in service to be examined and measured under laboratory conditions. Detection and monitoring of pitting, corrosion, cracking, creep, deformation and wear Assessment of change in micro- structure Inspection of internal surfaces such as bolt hole threads and root welds in small bore tubes Quality control of edges, heights, angles, surface finish, thread profiles and other dimensions

RepliSet The main components of the RepliSet instrument are: Hand Operated Dispensing Gun Cartridge Clip . Dispenser Body. Slide Release Lever. Piston Slide. Dispenser Handle. Disposable Static-Mixing Nozzle Cartridges: curing two part silicon rubber compound of flexible high resolution replicas of microstructure or 3D structure.

RepliSet Components (Cont.) Cartridge Mixing Nozzle Hand Gun May 8, 2019 Lab # 6: Method Study

RepliSet Components (Cont.) Cartridge Clip Dispenser Body Slide Release Lever Piston Slide Dispenser Handle May 8, 2019 Lab # 6: Method Study