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Presentation transcript:

Business Intelligence MGS 4020 Satish Nargundkar

Introduction to Lean Toyota Motor Corp. 5S Philosophy Elimination of waste Smooth flow Quick Implementation 5S Philosophy Seiri - Sort/Separate – Get rid of the unnecessary Seiton - Straighten – Put things where most needed Seiso - Sweep/Shine – Clean, paint Seiketsu – Standardize – Create agreed upon procedures Shitsuke – Sustain – Discipline – Make it a habit Practice being this, not just doing it once. https://www.pinterest.com/pin/423971752400603921/

Introduction to Six Sigma Started by Motorola, GE Improve Quality Data/Analysis focus Reduction of variation Six standard deviations (Sigmas) on either side of mean must fit within the customer specs. Can take a few months to implement

Standard Deviation (Sigma) Exercise 1   Variable Deviation Squared Obs Value from Mean 1 5 2 6 3 7 4 8 Sum of Squared 9 Deviations (SSD) Sum = Mean = Mean Squared Deviation (MSD = SSD/n-1)) Standard Deviation = Square Root of MSD =

Standard Deviation (Sigma) Exercise 2   Variable Deviation Squared Obs Value from Mean 1 5 2 8 3 11 4 14 Sum of Squared 17 Deviations (SSD) Sum = Mean = Mean Squared Deviation (MSD = SSD/n-1) Standard Deviation = Square Root of MSD =

Interpretation What do the two sigma values we computed tell us about the respective datasets?

Excel Exercise in Computing Sigma See dataset provided.

Interpretation How many data points fall within +/- One Sigma from the Mean? How many fall within +/- 2 sigma? +/- 3 sigma? …. +/- 6 sigma?

What is 6 sigma Quality? Roughly 3.4 defects per million opportunities.