Work Package 5 IC Technologies

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Presentation transcript:

Work Package 5 IC Technologies Michael Campbell and Federico Faccio Microelectronics Section ESE Group, EP Department, CERN

Moore’s uncertain future 180nm 130nm 65nm 0.25um 0.35um 0.8um 1um 3um 1.5um 10um Alice SPD chip 1999 RD-53 chip 2017

Si CMOS technology nodes in papers ISSCC 2018 ~300 papers acceptance <40% 65 nm 28 nm 14 nm Slide by E. Heijne From ISSCC 2018 'SiGe'

Looking ahead – scaling As a community we have accumulated (at least) 10 years delay since 1999 With the 65nm process we cannot increase IO speed beyond 10Gbps FPGA chips (which we rely on off-detector) are pulling away from us We cannot stand still but going forward requires significant resources Below 28nm FinFETs become the workhorse

Organisation of Work Package R Ballabriga K Kloukinas S. Michelis M. Campbell

Organisation of Work Package

Organisation of Work Package

1a CMOS Technologies - summary Survey CMOS technologies available 28nm planar 16nm FinFET Understand fundamental radiation hardness At this point is would be helpful to know the kind of machine being planned (CLIC, HE-LHC, FCC-pp, FCC-ee) as the requirements can vary by 5-6 orders of magnitude! Prepare infrastructure for access NDA permitting collaborative design and access to MPW and engineering runs Design kits and EDA tools Training for designers

1a CMOS Technologies – some technical details Planar vs FinFET p-substrate channel p-well gate n+ drain n+ source STI p-well tie FinFET fully-depleted body NMOS Slide courtesy of Alvin Loke, Qualcomm 9

1a CMOS Technologies – some technical details Power efficiency gain FinFET M. G. Bardon (IMEC) ICICDT (2015) Gate length shrink Performance scaling Dual gate Reduces Ioff FET is on edge Courtesy of Michael P. King, Sandia 10

1a CMOS Technologies – some practical details NDA’s take an age to negotiate but are an absolute necessity to enable collaborative work. They must also be scrupulously respected. Confidential foundry information Use restrictions Export controls Access to high end design tools is going to be essential for successful submissions in the new processes Europractice needs our strongest support! Training of existing and new designers in the use of the new tools and with an awareness of radiation tolerant design practices will be essential

Organisation of Work Package

1b Assembly technologies – summary Hybrid pixel detectors will continue to be needed in the regions of the experiments with high hit rates TSV processing allows increased data throughput as data can be extracted from anywhere in the pixel matrix In the long term access to commercial processes where wafer stacking permits the connection of a sensor and an electronics layer will blur the lines between hybrid and monolithic detectors

1b Assembly technologies – some technical details TSV processing TSV processing compatible with bump bonding exists already in 130nm technology (8” wafers) It will be developed for 65nm technology (12” wafers) in the context of the Timepix4 development In the work package it will be adapted to 28nm (or lower) technology Lot no. uSA999P Lot no. uSB254P Wafer number P04 P05 P06 P01 P02 P03 % KGD before TSV (on wafer) 57 51 50 60 53 % KGD after TSV (chips) 45 41 rework 20 38

1b Assembly technologies – some technical details Wafer stacking SONY imaging chip with on-pixel ADC 90nm CIS 65nm CMOS M. Sakakibara et al. paper 5.1, ISSCC 2018 Slide by E. Heijne ISSCC 2018 Wafer level stacking @ pixel pitch 6.9 mm

Organisation of Work Package

Organisation of Work Package

2a Low voltage and low power design - summary Evaluate ASIC technologies for analog design, build up experience in using them Design circuit building block and characterise them on silicon Encourage the participation of other Institutes from the HEP ASIC community Disseminate the produced know-how and contribute to the diffusion of a first-time working silicon culture

2a Low voltage and low power design– some technical details Design Build-up experience in the use of the mainstream CMOS technology chosen in activity 1 Disseminate the know-how in the HEP community 19

2a Low voltage and low power design– some technical details Tentative list of the blocks to be developed, documented and made available: Front-end: Amplification, filtering and discrimination (A/D conversion) for 2-D readout circuits (Charge sensitive amplifier, shaper and comparator for sensors with input capacitance <100fF and leakage current per pixel <20nA) Amplification, filtering and discrimination (A/D conversion) for a 1-D readout circuit (strip detectors) Input stage and discrimination for the readout of detectors with intrinsic amplification for timing layers (SiPMs, MCPs) Voltage references Module controller: Analog to Digital Converter (e.g. with the sigma delta architecture), Digital to Analog Converters, Temperature monitor Data transmission and timing PLLs, DLLs, TDC Line drivers/receivers (specifications to be defined with WP6 (High speed links))

Organisation of Work Package

2b Power distribution - summary Develop components/macroblocks for a modular power distribution scheme: First-stage step-down POL converter from 25V to 2.5-1.8V Macroblock step-down to be embedded in Systems-on-Chip Macroblock linear regulator to be embedded in Systems-on-Chip

2b Power distribution – some technical details DCDC converters We need to ensure the long-term availability of this crucial function: New technologies have become available (Silicon but also the very promising and fast spreading GaN) Qualification for radiation effects is a long process New assembly technologies might become essential, especially in the case of GaN As we have painfully experienced, these are very complex components with surprising radiation effects – and a requirement for high reliability Today and in the near future: Vin = 11-12V Radiation: TID < 150 Mrad NIEL < 2e15 n/cm2 FEAST2, bPOL12V More than 60,000 FEAST2 already supplied. Si-strip trackers rely on bPOL12V for HL-LHC. Target: These designs use a 350nm technology selected in 2007-2009 Improved input voltage rating if possible: 25V At least a comparable radiation tolerance, but better if possible Small footprint, magnetic-field tolerant 23

2b Power distribution – some technical details SoC Macroblocks Systems-on-Chip use different voltage (or power) islands to minimize power consumption We propose to develop macroblocks to enable SOC power management: A DCDC converter (capacitor or inductor based) to step down from an input voltage of 1.8-2.5V to the required voltage A linear regulator with very low drop-out to locally and precisely regulate the voltage supply for very sensitive circuitry These macroblocks will be designed in the mainstream CMOS technology chosen in activity 1, and will be documented and made available to users in the HEP community With a single supply voltage from the board, power management macroblocks on-chip are needed to separately supply the different islands

Summary Timeline year1 year2 year3 year4 year5 Macroblock for SOC: Prototyping Large scale testing 1st stage: Prototyping 5.2b Power distribution (S. Michelis) 1st stage: Tech. survey, radiation studies DAC, ADC Data transmission blocks 5.2a Low-voltage and low-power design (R. Ballabriga) Voltage Refs, T monitor, detector readout Full chip wafer stacked CMOS 5.1b CMOS-related Assembly Technologies (M. Campbell) Prototyping in wafer stacked CMOS TSV test runs in chosen process Full support, training to HEP Frame contract, design platform 5.1a CMOS Technologies (K. Kloukinas) Tech. survey, radiation studies, technology choice year1 year2 year3 year4 year5