Next Generation Oleochemical & Surfactant Technologies

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Presentation transcript:

Next Generation Oleochemical & Surfactant Technologies for 100th AOCS Meeting Orlando May 09

Green Technologies from the Global Sulfonation Leader The Chemithon Corporation

Value Adders from BioDiesel Methyl Ester Sulfonate (MES) Methyl Ester Ethoxylate (MEE)

Reduction of 1,4-Dioxane Dioxane Reduction Process

Environmental Technologies Flue Gas Conditioning DeNox Systems

FRACTIONATION

Palm Oil Based Oleochemicals Objectives Sustainable value creation from palm oil Independent platforms Food (Palmolein) Fuel (Biodiesel – C18 rich) Detergents (C12-14 & C16 Esters) Based on renewable resource Environmentally friendly product

Fatty Acid Methyl Ester (FAME) 185.8 MT Mass Balance RBD PS Transesterification Distillation Glycerine 185 MT 18 MT Fatty Acid Methyl Ester (FAME) 185.8 MT C12-14 ME C16 ME C18 ME 2.5 MT 110 MT 71 MT

Product Specification Specifications C12/C14 Stream from 1st column top : C14= 87 % & C12= 8 % C16 Methyl esters from 2nd column top: C16= 99 % C18 Methyl esters from 3rd column top: C18= 96.5%

HYDROGENATION

Fractionated C16 ME: C16 ME = 99% IV = 2.0 units max Moisture = 500 ppm FFA = 0.1% max Glycerol = 0.1% max Hydrogenated C16 ME: C16 =  99% IV                                =   0.1 Ni content                 =  less than 10 ppm            

Based on Fraction C16 ME C16 ME EO: Ethylene Oxide ME: Methyl Ester Hydrogenation Saturated C16 ME Sulfonation/SO3 EO Ethoxylation Methyl Ester Sulfonate (MES) Methyl Ester Ethoxylate (MEE) HPC Products Detergents

Cont. Fixed Bed Hydrogenation Plant (Supplied to Carotino, Malaysia, 2008)

Oleochemicals Based on Fraction C18 ME Per formic acid (H2O2+HCOOH) Bio-Diesel Epoxidation Epoxy C18 ME Compliant with EN Standard Blending of Bio-Polyol+Petrochemical- based polyols and isocynate Rigid Polyurethane Foam Wood like appearance, impervious to moisture, dimensionally stable Potential application-decorative or structural No nutritional value to insects and does not shrink, rot or decay Bio-Polyol MEG/BF3 Synthesis of Polyurethane

Advantages of the Project Integrated complex with maximum value addition Sustainability using renewable raw materials Independent revenue platforms Food (Palmolein) Fuel (Biodiesel – C18 rich) Detergents (C12-14, C16 & C18 Esters) Glycerin (pharma grade) MES in dry flakes form - convenience of use Biodiesel EN 14214 compliant (winter grade)

Fractional Distillation Palm oil methyl ester feed - C12-C14, C16, & C18 ME After degassing Distilled under vacuum Continuous 3-column series distillation unit Designed & engineered by Chemithon Meets EN14214 norms for biodiesel

Hydrogenation Pure C16 Methyl Ester fraction containing about 0.1% C16:1 Methyl Ester after degassing Hydrogenating in a trickle bed reactor 25 Bar(a) (max) & reactor temp of 200 °C Full set of safety features

Global Reach Operating Companies Partners in Manufacturing in Beijing, Mumbai, Seattle, and Singapore Partners in Milan/Busto Arsizio and Tokyo Manufacturing in Busto Arsizio, Mumbai, Seattle, and Singapore