Challenges and Deadlines for Production

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Presentation transcript:

Challenges and Deadlines for Production Marcin Wojciechowski Nov. 09, 2016

GB core: Functional elements: Gamma Blocker overview Stainless steel block, ø200x200 [mm] Two secure positions: on-axis and off-axis Functional elements: Vacuum chamber Beamline flanges Positioning device Support

Vacuum chamber Beamline flanges Positioning device Gamma Blocker overview Vacuum chamber Pressurized UHV-class vessel Beamline flanges Compatible with beamline dimensions, UHV compatible Positioning device Manual operation, Electric/pneumatic actuator Self locking (forces: gravity, vacuum) UHV compatible: sealed with welded bellow

Gamma Blocker Proposed solution: Cylindrical vacuum chamber, with two CF DN160 ports for beamline DN350, CF type flange mounted positioning module Welded bellow Industry-standard linear motion system Trapesoidal thread and nut based Manually driven Position indication Independent position locking Outline: max 1m from axis

Gamma Blocker Proposed solution: Cylindrical vacuum chamber, with two CF DN160 ports for beamline DN350, CF type flange mounted positioning module Welded bellow Industry-standard linear motion system Trapesoidal thread and nut based Manually driven Position indication Independent position locking Outline: max 1m from axis

Keeping the schedule in preliminary stage Gamma Blocker challenges: Keeping the schedule in preliminary stage Recalculation of doses Changes in construction idea Additional interfaces to MPS/PPS Requirements on actuator materials (radhard)

Gamma Blocker production schedule & deadlines: KickOff Preliminary Design 2016.12.09 Preliminary Design Report 2016.12.30 Detailed Design 2017.03.31 Critical Design Report 2017.04.21 Purchases 2017.09.29 Production & deliveries 2018.01.31 Final assembly 2018.02.14 Factory tests 2018.03.09 FAT Report 2018.03.30 GB Facility Elements delivery 2018.04.29 SAT Report 2018.06.01 Installation Readiness Report 2018.11.30 Note: deadlines for NCBJ

Production: NCBJ experience: Accelerators: Small machines for medicine, industry and science (i.e. GBAR) Large machine accelerating cavities (PIMS modules for Linac4) Components for nuclear reactor Maria @NCBJ (i.e. for cooling systems) Nuclear medicine facilities equipment (bunker doors, treatment tables)

CNC milling/turning centres WaterJet cutting machine NCBJ resources: CNC milling/turning centres WaterJet cutting machine Sheet metal bending press Welding facility Clean rooms Vacuum ovens Chemical treatment facility Precision welding facility Quality control witch 3D geometry measurement Vacuum testing facility