KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” MARCH 2019 Fiscal Year 23 RD Presented to: Mr. Yuji Kanehira/

Slides:



Advertisements
Similar presentations
Total Productive Maintenance
Advertisements

Corrective Action Requests (CAR) New Balance Athletic Shoe Inc.
Definition of the KPI Return rate. Purpose This document defines the KPI return rate for suppliers of direct material. The purpose is to measure our supplier.
Instruction For Use Updated: P.2 1. Heat Presser Service Temperature 0 ~ 120 ( ℃ ) Manual operation System Usage & Caution 1) This machine.
Chapter 5 Quality Control.
HABEEB HATTAB HABEEB Office: BN-Block, Level-3, Room Ext. No.: 7292 H/P No.:
Jidoka for Quality Improvement Lean en France, 20 May 2011 Yves Mérel, FCI Group Lean Director.
EPSON STAMPING ISO REV 1 2/10/2000.
Statistical Process Control
Detection and Measurement of Pavement Cracking Bagas Prama Ananta.
Rex Wang Wurth Plating Report Complaints Description Magic- 8D Report Hongye-Abnormal plating Magic-Improvements Wurth-Analysis Magic-Overview.
Postpress Equipment Product line one. Cardboard Laminating Machine Laminating for thin sheet, cardboard, gray cardboard, and chrome paper between any.
Project Plan Optimization Lesson 13. Skills Matrix SkillsMatrix Skill Make time and date adjustments Adjust fiscal year settings within Microsoft Project.
These courseware materials are to be used in conjunction with Software Engineering: A Practitioner’s Approach, 6/e and are provided with permission by.
Company Name : Baraka Pack Jordan LTD; Business Address : Jordan, Irbid, P.O.Box: , Al Hasan Industrial Zone Telephone No. : Fax.
QA during Stave Core Assembly Stephanie Qing Yang (Oxford) 25 th Sept 2014 WP4 f2f meeting at RAL.
1 BAM Activity at CERN New welding tools Alternative folding brick: dimension measurements Leakage test measurements in destructive mode Pressure test.
Accelerated Stability Testing
GCSE Graphic Products Surface Developments or nets Summer Examination 2011.
9-1 McGraw-Hill Ryerson Operations Management, 2 nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights.
System Overview Model 3600 FCS-WIS Sheeter Web Inspection Technology Bruce T. Dobbie.
University Of Jordan Faculty Of Engineering And Technology Industrial Engineering Department Motion and Time Study.
Hot Air Balloons Watch Hot Air Balloon construction dvd.
Weekly Loss Zero Activity Report Let’s Be No.1 Value Innovation Contents 1. Root Cause Problem Summary 2. Root Cause Problem Attachment : One Point Improvement.
Chapter 36 Quality Engineering (Part 2) EIN 3390 Manufacturing Processes Summer A, 2012.
5.4 Quality Assurance Chapter 33. What is a quality product? A good or service that meets customers’ expectations and is “fit for purpose”. A good or.
The Cleanroom Approach to Quality Software Development
Laboratory & Portable Carton Testers. >> Product Background Developed by Newton Industries Newton Acquisition in September 2012 Cerulean 1 st production.
20 Keys 20 Keys PPORF Program.
Directions: Slide 2: Print on colored paper. The number of pages printed will depend on how many “accordion” pages are needed. Cut in half along dark center.
1 SHAW FINANCIAL LITERACY Breakout Session Internal Financial Reporting March 24, 2015 Krissie Brown – Corporate Manufacturing Accounting Brandy Tunnell.
Chronology - I  Year Jan. 2008: from time to time short circuits failures in chains supplying low voltage to C-W bases (either +6V or -6V, ~5 lines.
Intelligent Random Box Sizer Animated Flow. Intelligent Random Box Sizer Animated Flow Boxes placed onto Infeed Conveyor.
2013 Year of the Correctional Official DCS 2012/13 QUARTER 3 PERFORMANCE REPORT Act: CDC Strategic Management DCS Portfolio Committee 20 March /13.
FedEx/CBU Recycled Cardboard Study: FedEx and some of their customers are seeing a rise in punctures and tears in corrugated boxes. FedEx asked CBU to.
Copyright © 2003 by The McGraw-Hill Companies, Inc. All rights reserved. U N I T. 2 RESOURCE PLANNING WORKFORCE CUSTOMER RELATIONSHIPS CAPACITY FACILITIES.
Cutting Machine. Oscillating knifeDrag knife Creasing wheel.
OHT 10.1 Galin, SQA from theory to implementation © Pearson Education Limited 2004 The testing process Determining the test methodology phase Planning.
Business for Health Business Skills for Private Medical Practices
Internal Auditor Training
Quality Control Done By: Mohammed al sadah –
36.3 Inspection to Control Quality
System Overview Model 3600 OPTOMIZER® FCS Sheeter Inspection™ Technology Bruce T. Dobbie.
5.4 Quality Assurance Chapter 33.
New MUTCD Requirements for Operations
Package Manufacturers & Printers Package for Success
DR.IR DIAR FACHMI R CHAIDAR.,MT,CISCP
SUPPLIER RATING PROGRAM
<NPI/Engineering Change/Phase Out>
3rd Grade Warm and Cool Color Shape Collage
Health Savings Account (HSA) Funding & Invoicing
Primax WMS New Barcode Solution
Meiosis Foldable Instructions
SUPPLIER RATING PROGRAM
Starter Activity Complete the worksheet provided by your teacher!
Digital Print Finishing
SKYPORT BAGS MANUFACTORY .LTD
B.V. Bhaskar Reddy 14 Dec
See the possibilities TM.
SAP QM Prepared by Lavanya.M.
Specialty Heat Treating, Inc. Internal Auditor Training
Star Life Cycle Accordion Book
Chapter 11 Quality Control.
A net is also called a development.
Quality Control & Assurance
Fire Protection Documentation
QUALITY PART FOUR Chapter Nine Introduction to Quality Chapter Ten
DuPont™ Cyrel® DLC – More Ink, Less Crush!
3M™ Universal Cover Tape (UCT) 2688A application procedure
Software Testing Software Testing is a process of evaluating a system by manual or automatic means and verify that it satisfies specified requirements.
Presentation transcript:

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” MARCH 2019 Fiscal Year 23 RD Presented to: Mr. Yuji Kanehira/ Mr. Seigo Yagi

KANEPACKAGE PHILIPPINE, INC. GOAL 1. TO LIMIT ONE (1) CUSTOMER COMPLAINT PER MONTH FOR IPD/ 4 M DEVELOPMENTS “We aim to lead 21st Century as a Global Packaging Company” EPSON: STRATOS BURSTING EPSON: STRATOS BURSTING RESULT: TARGET ACHIEVED

KANEPACKAGE PHILIPPINE, INC. GOAL 1. TO LIMIT ONE (1) CUSTOMER COMPLAINT PER MONTH FOR IPD/4M DEVELOPMENTS “We aim to lead 21st Century as a Global Packaging Company”

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” DEFECT PHENOMENON : RECEIVED CLAIM FROM EPSON FOR STRATOS ICB BURSTING MODEL/ PART NAME/ PART CODE : MODEL/ PART NAME/ PART CODE : SUPPLIER : DEFECT ILLUSTRATION : STRATOS2 - SA / INDIVIDUAL CARTON BOX FOR JAPAN; B / LAMITEK SYSTEMS INC. (VALENZUELA) DEFECT RATE: 16.54%

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” DIRECT CAUSE : SHARP EDGE OF CREASING MATRIX USED DURING DIECUT PROCESS.  During operator's set up in manual die cut process, he failed to unsharpened the creasing matrix.  This condition of the matrix tends to weaken the claycoat paper which leads to bursting problem. INDIRECT CAUSE : BURSTING WAS NOT DETECTABLE AT THE TIME OF IN-PROCESS CHECKING. ONLY DEEP IMPRESSION WAS VISIBLE WHICH IS STILL ACCEPTABLE.

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” CORRECTION :  REPRODUCE ANOTHER BATCH AS REPLACEMENT FOR AFFECTED LOT.  USAGE OF CREASING MATRIX 1mm x 4mm INSTEAD OF 1mm x 6mm. CORRECTIVE ACTION :  STRICT IMPLEMENTATION OF PRE-FOLDING INSPECTION PRIOR MASS PRODUCTION.  APPLY 4M CHANGE: FROM MANUAL TO AUTOMATIC DIECUT PROCESS. Lamitek machine requirement (min.): 450mm x 650mm Stratos mould size: 561mm x 593mm Stratos blade size: 501mm x 533mm Stratos sheet size: 520mm x 553mm (SF) 563mm x 530mm (CC)

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” GOAL 2. ZERO RoHS COMPLAINT (KP LAGUNA) RESULT: TARGET ACHIEVED

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” GOAL 2. ZERO RoHS COMPLAINT (KP LIMA) RESULT: TARGET ACHIEVED

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” RESULT: TARGET ACHIEVED GOAL 3. APPLY ONE (1) KAIZEN PROPOSAL PER MONTH “ IN-PROCESS CHECKSHEET IMPROVEMENT FOR GLUING PROCESS “

KANEPACKAGE PHILIPPINE, INC. GOAL 3. APPLY ONE (1) KAIZEN PROPOSAL PER MONTH PROPOSAL: CONDITION BEFORE : “We aim to lead 21st Century as a Global Packaging Company” “ IN-PROCESS CHECKSHEET IMPROVEMENT FOR GLUING PROCESS “  NO SET STANDARD & MONITORING OF HOTMELT GLUE TEMPERATURE.  CHECKING OF GLUE ADHESION IS NOT ALIGNED TO CUSTOMER’S STANDARD.

KANEPACKAGE PHILIPPINE, INC. GOAL 3. APPLY ONE (1) KAIZEN PROPOSAL PER MONTH PROPOSAL: CONDITION AFTER : “We aim to lead 21st Century as a Global Packaging Company” “ IN-PROCESS CHECKSHEET IMPROVEMENT FOR GLUING PROCESS “  70% ADHESION ON GLUETAB  HOTMELT TEMPERATURE: 160C (±5C)

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” GOAL 4. LIMIT 3 ABSENCES PER MONTH RESULT: TARGET NOT ACHIEVED

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” GOAL 5. LIMIT 1 TARDINESS PER MONTH RESULT: TARGET NOT ACHIEVED

BCT CONFIRMATION

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 2 destinations

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 2 destinations Samples evaluated : 1 destination

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 6 destinations Samples evaluated : 2 destinations

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 1 destination

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 15 destinations

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 1 destination Samples evaluated : 4 destinations

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 3 destinations Samples evaluated : 5 destinations

CANON PROPOSAL – BCT RESULTS

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company”

KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” CANON PROPOSAL BCT SUMMARY MODELPAPER COMBINATION FLUTE TYPE BCT REQ'T (kgF) Comparison to requirement %INC (DEC) Comparison to previous result %INC (DEC) REQ'T ACTUAL (Ave.) T555/565 (Colored) CC300/NPK280/CM175x3/NPK280CB %(7.84%) T555/565 (Brown) NPK280/TX175x3/NPK280CB %(7%) T555/565 (Brown) NPK280/TX175x3/NPK280CB %(7.34%) L1160 (Brown) NPK280/CM175x3/NPK280CB663 FOR SAMPLE MAKING

KANEPACKAGE PHILIPPINE, INC. THANK YOU…