KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” MARCH 2019 Fiscal Year 23 RD Presented to: Mr. Yuji Kanehira/ Mr. Seigo Yagi
KANEPACKAGE PHILIPPINE, INC. GOAL 1. TO LIMIT ONE (1) CUSTOMER COMPLAINT PER MONTH FOR IPD/ 4 M DEVELOPMENTS “We aim to lead 21st Century as a Global Packaging Company” EPSON: STRATOS BURSTING EPSON: STRATOS BURSTING RESULT: TARGET ACHIEVED
KANEPACKAGE PHILIPPINE, INC. GOAL 1. TO LIMIT ONE (1) CUSTOMER COMPLAINT PER MONTH FOR IPD/4M DEVELOPMENTS “We aim to lead 21st Century as a Global Packaging Company”
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” DEFECT PHENOMENON : RECEIVED CLAIM FROM EPSON FOR STRATOS ICB BURSTING MODEL/ PART NAME/ PART CODE : MODEL/ PART NAME/ PART CODE : SUPPLIER : DEFECT ILLUSTRATION : STRATOS2 - SA / INDIVIDUAL CARTON BOX FOR JAPAN; B / LAMITEK SYSTEMS INC. (VALENZUELA) DEFECT RATE: 16.54%
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” DIRECT CAUSE : SHARP EDGE OF CREASING MATRIX USED DURING DIECUT PROCESS. During operator's set up in manual die cut process, he failed to unsharpened the creasing matrix. This condition of the matrix tends to weaken the claycoat paper which leads to bursting problem. INDIRECT CAUSE : BURSTING WAS NOT DETECTABLE AT THE TIME OF IN-PROCESS CHECKING. ONLY DEEP IMPRESSION WAS VISIBLE WHICH IS STILL ACCEPTABLE.
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” CORRECTION : REPRODUCE ANOTHER BATCH AS REPLACEMENT FOR AFFECTED LOT. USAGE OF CREASING MATRIX 1mm x 4mm INSTEAD OF 1mm x 6mm. CORRECTIVE ACTION : STRICT IMPLEMENTATION OF PRE-FOLDING INSPECTION PRIOR MASS PRODUCTION. APPLY 4M CHANGE: FROM MANUAL TO AUTOMATIC DIECUT PROCESS. Lamitek machine requirement (min.): 450mm x 650mm Stratos mould size: 561mm x 593mm Stratos blade size: 501mm x 533mm Stratos sheet size: 520mm x 553mm (SF) 563mm x 530mm (CC)
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” GOAL 2. ZERO RoHS COMPLAINT (KP LAGUNA) RESULT: TARGET ACHIEVED
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” GOAL 2. ZERO RoHS COMPLAINT (KP LIMA) RESULT: TARGET ACHIEVED
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” RESULT: TARGET ACHIEVED GOAL 3. APPLY ONE (1) KAIZEN PROPOSAL PER MONTH “ IN-PROCESS CHECKSHEET IMPROVEMENT FOR GLUING PROCESS “
KANEPACKAGE PHILIPPINE, INC. GOAL 3. APPLY ONE (1) KAIZEN PROPOSAL PER MONTH PROPOSAL: CONDITION BEFORE : “We aim to lead 21st Century as a Global Packaging Company” “ IN-PROCESS CHECKSHEET IMPROVEMENT FOR GLUING PROCESS “ NO SET STANDARD & MONITORING OF HOTMELT GLUE TEMPERATURE. CHECKING OF GLUE ADHESION IS NOT ALIGNED TO CUSTOMER’S STANDARD.
KANEPACKAGE PHILIPPINE, INC. GOAL 3. APPLY ONE (1) KAIZEN PROPOSAL PER MONTH PROPOSAL: CONDITION AFTER : “We aim to lead 21st Century as a Global Packaging Company” “ IN-PROCESS CHECKSHEET IMPROVEMENT FOR GLUING PROCESS “ 70% ADHESION ON GLUETAB HOTMELT TEMPERATURE: 160C (±5C)
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” GOAL 4. LIMIT 3 ABSENCES PER MONTH RESULT: TARGET NOT ACHIEVED
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” GOAL 5. LIMIT 1 TARDINESS PER MONTH RESULT: TARGET NOT ACHIEVED
BCT CONFIRMATION
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 2 destinations
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 2 destinations Samples evaluated : 1 destination
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 6 destinations Samples evaluated : 2 destinations
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 1 destination
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 15 destinations
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 1 destination Samples evaluated : 4 destinations
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” BCT CONFIRMATION: Samples evaluated : 3 destinations Samples evaluated : 5 destinations
CANON PROPOSAL – BCT RESULTS
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company”
KANEPACKAGE PHILIPPINE, INC. “We aim to lead 21st Century as a Global Packaging Company” CANON PROPOSAL BCT SUMMARY MODELPAPER COMBINATION FLUTE TYPE BCT REQ'T (kgF) Comparison to requirement %INC (DEC) Comparison to previous result %INC (DEC) REQ'T ACTUAL (Ave.) T555/565 (Colored) CC300/NPK280/CM175x3/NPK280CB %(7.84%) T555/565 (Brown) NPK280/TX175x3/NPK280CB %(7%) T555/565 (Brown) NPK280/TX175x3/NPK280CB %(7.34%) L1160 (Brown) NPK280/CM175x3/NPK280CB663 FOR SAMPLE MAKING
KANEPACKAGE PHILIPPINE, INC. THANK YOU…