6K) Product Engineering Promise Review – “Verbal Co-Mingling” System of Work Dept. Place Task Person 1 E 12 e EX. 1E) Strategy Council 6K) Product Engineering 11A) Facility Business Plan Objectives 1A Gap Analysis 1B Determine Strategy 1C Strategy Team Assignment 1D 2M) Sales 7E) Purchasing 12A) Systems/IT 3A) Human Resources 8H) Manufacturing 13D) Estimating 4G) Process Engineering 9A) Quality 14A) ISO/TS 16949 5I) PC&L 10D) Finance Market Analysis 2A Market Planning 2B Market Potential Business 2C Customer Issues RFQ and Design Adequate CAD Info? Yes Log Quote 2D Determine Process & Feasibility 4F Outside Estimate 7D Gather Info Estimate & Send 2G Logout Quote & Follow Up 2H No Gather Adequate Info 6A Stocked Item Receive PO and Design 2M Yes Create Sales Order 2K Contract/P.O. Review 2I Create/Verify Router 2J No Create Work Order 5A PPAP Req’d? No No Call Customer: Won’t make due date 13E Assign Born on Date to Job 5H 6L) Product Eng. 4I) Process Eng. Good Due Date? 7F) Purchasing/O.P. 8L) Manufacturing Yes 5J) Corral W.O.’s Yes 1 Day Promise Review – “Verbal Co-Mingling” Hold Approved Work Orders 5K Receive Purchase Order from customer. Write PPAP info on WO 5B Repeat Job? No Yes APQP/Lineup Meeting 6B 6C Design Feas./BOM 4A Finalize Router Create Manf. Print 6D Create Process Plan Data 6E Create Process Plan 4B Create APQP Documents 6F 2L Customer Reqmt’s 7A Finalize Vendors 5C Pkg/Scheduling 13A Estimating Type/Update Process Plan 6G Layout/ Program 4C Requisition Materials 4D Revise Born On Date (If Nec.) 4H Order Material 7B Receive Material 7C Pay Vendor(s) 10C Release W.O. W/Print & Specs 4E Update MSDS Sheet 6H Job End Review 13B Update Quote Database 13C Sheet Metal 8A Tensioners 8B Specialty Forming 8C Machining 8D Diecasting 8E Yes Inventory 5F O.P. Required? No Package 8G Buffer? No Ship Parts 8K Yes No Send to Outside Processing 8F Incoming Inspection 8J PPAP Req’d? Yes PPAP/ Layout 6J Send ASN 5G Receive From Outside Process 8I Customer Receives Parts Invoice 10A Receive Payment 10B Pay Vendor(s) 10E