Holston Army Ammunition Plant

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Presentation transcript:

Holston Army Ammunition Plant Community Meeting 11 April 2019 ETSU Allandale Campus UNCLASSIFIED

Like us at Holston Army Ammunition Plant UNCLASSIFIED Agenda Welcome, Meeting Guidelines Introductions Accident on January 3rd Open Burning of Certain Solid Wastes Open Burning Alternatives Questions and Answers Like us at Holston Army Ammunition Plant Mr. Chris Finley UNCLASSIFIED

Introductions U.S. Army BAE Systems COL Luis Ortiz Joe Kennedy UNCLASSIFIED Introductions U.S. Army COL Luis Ortiz Commander, Pine Bluff Arsenal Joe Kennedy Commander’s Representative Holston Army Ammunition Plant Laura Peters Environmental Engineer Justine Barati Director of Public & Congressional Affairs Joint Munitions Command BAE Systems Bob Winstead BAE Systems Platforms and Services Environmental Manager William Shelton Environmental Manager Holston Christopher Finley Communications Manager Mr. Chris Finley UNCLASSIFIED

Participant Guidelines UNCLASSIFIED Participant Guidelines Guidelines: All participants are to treat each other with courtesy and respect. When someone is speaking, do not interrupt them. Raise your hand if you have a question or comment. Keep questions and comments concise. Do not become verbally combative with other attendees or participants. Failure to comply: First instance of non-compliance will receive a verbal reminder of the guidelines. Second instance of non- compliance will receive a verbal reminder of the guidelines and notification that a third instance will result in removal from the meeting. Third instance of non-compliance will result in the offender being removed from the meeting. Recording Devices – Authorized under Tennessee law Mr. Chris Finley UNCLASSIFIED

Accident on January 3rd Accidental building fire on 3 January UNCLASSIFIED Accident on January 3rd Accidental building fire on 3 January One person was sent to the hospital for observation, but was released. Explosives caught fire, and there was an associated explosion. Production workers were sent home that day. Plant has resumed operations The accident is still under investigation Injuries and damages were minimized due to our safety procedures On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Ms. Justine Barati 5 UNCLASSIFIED

Accident on January 3rd Environmental Actions UNCLASSIFIED Accident on January 3rd Environmental Actions Past/Current Actions Approximately 38 lbs of Nitrous Oxides (NOx) was calculated as the maximum release potential from combustion or detonation of explosives Reported as required under regulations Water samples from site runoff were analyzed for explosives Water sample detection at Holston River was below the regulatory limit Water samples in the river at the plant boundary were non-detect Soil samples from site runoff path showed explosives only present at the incident scene Any surface water run-off is contained to the site Fragments outside the primary incident area were collected and disposed Future Actions Once investigations are complete, continue debris removal and complete soil sampling Execute any soil cleanup efforts On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Ms. Justine Barati 6 UNCLASSIFIED

Requirements Covered Under Phase 1 Effort UNCLASSIFIED ASA Installation, Energy and Environment Open Burning (OB) of Certain Solid Waste Requirements Covered Under Phase 1 Effort Make a concerted effort to reduce reliance on OB Terminate OB of waste not contaminated with explosives residues in sufficient concentrations to pose an explosive hazard. Determined volume, type, and sources of waste sent to OBG Implementing evaluation program under DODI 4140.62, Material Potentially Presenting an Explosive Hazard Identified and established Criteria for Expert Knowledge Implementing Training Program for HSAAP personnel Initiated some reductions in the past several years Laundered coveralls, boots, lab coats and hats have been diverted Developing material assessment program for demolition projects On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Mr. Joseph Kennedy 7 UNCLASSIFIED

Open Burning Waste Diversion UNCLASSIFIED Open Burning Waste Diversion Implementing a complete program to divert waste from the burning grounds Past Present Future Started a deliberate process to further evaluate waste streams It will be used for candidate waste streams across the production area Ongoing training program and process changes for the first waste streams Hiring additional personnel for the program All production area wastes are burned Wastes are evaluated and diverted if no potential for contamination New program to evaluate and document demolition and some production wastes as safe On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Mr. Joseph Kennedy 8 UNCLASSIFIED

UNCLASSIFIED ASA Installation, Energy and Environment Open Burning (OB) of Certain Solid Waste Requirements Covered Under Other Efforts Identify, Plan and Budget to procure technology appropriate to accomplish requirements Procure closed-disposal technology no later than Fiscal Year 2024. Expedite if possible. Phase 1 – initiated 2015 Phase 2 – initiated 2017 Phase 3 – initiated 2019 Phase 4 – initiate subsequent to positive completion of Phase 3 On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Mr. Joseph Kennedy 9 UNCLASSIFIED

Open Burning Alternatives (Phase 2) UNCLASSIFIED Open Burning Alternatives (Phase 2) BAE submitted Certification Statement February 28, 2019, along with Army Selection Memo Identified a furnace technology to pursue as alternative to cage and pile burns Identified a second technology for pan burns; requires additional information Army selections were made based on the HSAAP study of available potential thermal and non-thermal alternatives to open burning HSAAP’s study of open burning alternatives against site specific waste streams is presented in the Thermal/Non-Thermal report issued on April 1, 2019. On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Ms. Laura Peters 10 UNCLASSIFIED

Open Burning Alternatives (Phase 2) UNCLASSIFIED Open Burning Alternatives (Phase 2) Vendors providing potential technologies were identified through research and discussions with subject matter experts Vendor contact and other research identified 25 potential technologies Of the 25 technologies, 5 were identified as potentially viable for HSAAP waste 20 technologies were not considered potentially viable for HSAAP waste, because they did not meet the primary screening criteria: Technology Maturity Based on site specific waste Based on treatment volume Demonstration of Safety Environmental Permit Attainability On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Ms. Laura Peters 11 UNCLASSIFIED

Open Burning Alternatives (Phase 2) UNCLASSIFIED Open Burning Alternatives (Phase 2) 5 potentially viable technologies were compared against 3 main secondary screening criteria Utility Accessibility Operational Feasibility Commercial Availability A preliminary location availability assessment was also included in the study On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Ms. Laura Peters 12 UNCLASSIFIED

Open Burning Alternatives (Phase 2) UNCLASSIFIED Open Burning Alternatives (Phase 2) Potentially Viable Technologies Contained Burn Chamber Flashing Furnace/Car Bottom Furnace Moving Bed Reactor Rotary Kiln Incinerator Static Detonation Chamber Moving Forward A Flashing Furnace/Car Bottom Furnace is being pursued as a potential alternative to pile and cage waste The Moving Bed Reactor technology is undergoing additional research On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Ms. Laura Peters 13 UNCLASSIFIED

Open Burning Alternatives (Phase 2) UNCLASSIFIED Open Burning Alternatives (Phase 2) Flashing Furnace/Car Bottom Furnace Furnace System that can burn combustibles or decontaminate non- combustibles Contained system that collects and treats air emissions Limits items to be treated to the size of the system’s door and overall length Expected to treat a large portion of cage and pile waste Offered by multiple vendors On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Ms. Laura Peters 14 UNCLASSIFIED

Open Burning Alternatives (Phase 2) UNCLASSIFIED Open Burning Alternatives (Phase 2) Moving Bed Reactor Furnace System that burns and/or detonates explosives safely in a chamber Steel balls are gravity fed through the chamber with the explosives and gradually heated System is built to safely withstand detonations per the designed volume of explosives Offered by one vendor Does not exist currently in the US (siting and permitting) Conducting additional research to verify safety siting can be achieved and at what system size Additional work is dependent on outcome of additional research On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Ms. Laura Peters 15 UNCLASSIFIED

Design (Phase 3) / Construct (Phase 4) UNCLASSIFIED Design (Phase 3) / Construct (Phase 4) Flashing Furnace/Car Bottom Furnace Anticipated Timeline Current 2021 2024 Steps: Design Contract Design, Permit (TDEC & EPA), Department of Defense Explosives Safety Board Construction Contract Construction & Commission On January 3 at approximately 8 a.m., an alarm sounded near a building at the Holston Army Ammunition Plant indicating a fire. The onsite safety, health, and environment teams immediately responded to the scene, and the building was secured. No workers were in the building at the time of the incident. Smoke was observed at the building and one worker in proximity to the building was transported to a local emergency room for observation. As a precautionary measure and per our safety standards, the emergency siren was sounded. Subsequently, there was an additional explosion associated with the fire. Manufacturing operations were initially stopped as our investigation phase began. Most employees were back to work by January 7th. On January 22, 2019, several segments of the Holston operations were released for restart. On 2 April, the final operation still on hold was slated for restart. Investigations into what happened and any environmental implications are ongoing. Agencies involved in the investigation include: Army, OSHA, and ATF. Results will be released when available. As always, the health and safety of our employees and the communities where we live and work are always our top priority. Because of the safety precautions we have in place, injuries and damage were minimized. Ms. Laura Peters 16 UNCLASSIFIED

Holston Army Ammunition Plant UNCLASSIFIED Holston Army Ammunition Plant Next Community Engagement Commander's Community Meeting July 10, 2019 6:00 P.M. – 7:30 P.M. ETSU Allandale Campus Mr. Chris Finley UNCLASSIFIED

Information is Available UNCLASSIFIED Information is Available Our commitment to responding to your questions doesn’t end tonight. Resources exist for you to research information on your own or ask questions of our personnel. Resources Facebook: Like us at Holston Army Ammunition Plant Homepage: http://www.jmc.army.mil/Installations.aspx?id=Holston Justine Barati Director of Public & Congressional Affairs Joint Munitions Command 309.782.7649 justine.a.barati.civ@mail.mil www.jmc.army.mil Christopher Finley Communications Manager BAE Systems 540.639.7709 chris.finley@baesystems.com www.baesystems.com Mr. Chris Finley UNCLASSIFIED

Holston Army Ammunition Plant UNCLASSIFIED Holston Army Ammunition Plant Questions Mr. Chris Finley UNCLASSIFIED