easYgen 3200XT Overview Genset control for multiple unit operation

Application Single Unit Mains Parallel Engine start / stop Generator protection AMF (auto mains failure) Generator control Frequency / active power Voltage / power factor Parallel to mains Full Generator Breaker Control Full Mains Breaker Control Update with new picture

easYgen-3200XT – Application Examples Multi Gen Island Parallel Multi Gen Single Utility Parallel

easYgen-3200XT – Application Examples Backward compatible with non-XT series (CAN load share line)

easYgen-3200XT – Differentiation easYgen-3100XT-P1 easYgen-3200XT-P1 easYgen-3200XT-P1-LT Integrated Display No Color LCD Operating Temperature -20 to 70 °C -40 to 70 °C Freely Configurable PID Controllers 3 Cylinder Temperature Monitoring Yes External analog inputs / outputs 16/4 External discrete inputs / outputs 32/32

Features – Engine Control Stop, Manual, Automatic modes Start / stop by discrete inputs, interface, frontpanel, analog inputs ... ECU CAN J1939 connection for Monitoring Visualization Control Override mode for critical operation Speed sensing/monitoring by MPU Redundant relay outputs for safety considerations (breaker, gas valves,...) via LogicsManager

Features – Engine Control Crank control and protection Aux. excitation for alternator via D+ termimal Aux. services for pre- and postrun Counters for running hours , service requests,...

easYgen-3x00XT Load Dependent Start Stop Equalize Run Hours Dynamic Gen-set sorting The LDSS provides another enumeration for "ID5755 Fit operating hours": Off Equal maintenance Staggered maintenance Period of use hours (independ. counter) Introduction of a new parameter: LDSS sort priority always Yes/No Yes: The sorting in regards of operation time groups, priority and device number is executed always (in reserve power mode) No: The sorting in regards of operation time groups, priority and device number is executed only, if the load situation causes a new engine constellation anyway. 2 Settings for Reserve Power In mains parallel mode In Islanded operation mode

Features – Breaker Breaker Breaker modes Synchronization Modes No breaker, GCB, MCB Breaker modes Parallel Open transition Closed transition Interchange (Soft transfer) External (No breaker ops.) Synchronization Modes Phase matching Slip frequency synch. Synch. check option Protection Synch Time Out Close Time Out Open Time Out Field rotation monitoring Update template

Features – Controllers Droop can be dynamically activated/deactivated via LogicsManager. AVR and Governor Control Signals Frequency Load sharing Isochronous Droop Voltage Reactive (var) sharing Load control Baseload Export/Import Power Factor Constant Two setpoints for each controller Internal setpoints Interface Discrete Inputs (discrete raise/lower) Analog inputs (by mA, by potentiometer) Bias outputs (for AVR & Governor) Adjustable analog bias signal between +/-20 mA or +/-10 V PWM output Relay outputs raise/lower (3-step-Logic) Analog bias and raise/lower outputs are separately configurable for V, var, f and kW. (=> dual fuel capability) Update template / three setpoints

Features - LogicsManagerTM Configuration and modification of sequences and operation modes by using logical operators, timers, internal and external status conditions. Digital Signals Relay Outputs Discrete inputs Relay status External discrete inputs External relays Control messages via CAN, Modbus, … Assignment - Operate free configurable outputs With timer ON-delay and OFF-delay 16 additional/internal flags or logical operations Internal Conditions Internal Conditions Update with new picture from HMI Conditions - CB status - operating mode - engine status Alarms - warning alarm - shutdown alarm Time / Date Start/stop engine Change operation mode Acknowledge of alarms Inhibit emergency mode Creating internal flags for cascading multiple dependencies

Discrete I/O 12 x Relay Outputs Expansion with external DI/DO boards Alarm and control 6 single-pole contacts 6 two-pole contacts Max 2A @ inductive load Expansion with external DI/DO boards Max. 32 DI/32 Woodward IKD 1 or Phoenix IB IL series 12 x Discrete Inputs Alarm and control (isolated) Configurables: Timers, alarm classes, text Update with new HMI picture.

Analog I/O I/O Features Analog Output (#2) 300VAC continuous isolation against ground (preferred for AVR biasing) Filter Time Constant: 5ms Analog Inputs support 0-2kOhms senders 0-1V senders Improved Accuracy (0.5%) The analog biasing outputs are supported on 2 terminals (Voltage output shunt is internally populated)

Analog I/O 2 x Analog Outputs 1 x Auxiliary Excitation D+ Maximum +/- 20 mA or +/- 10 V or PWM (500 kHz) Preconfigured for speed and voltage bias and configurable as scalable output for measured values (kW) (ext. analog meters) Change between voltage and current by configuration 11/12 bit resolution 1 x Auxiliary Excitation D+ Input: Sensing and monitoring of excitation voltage Output: Supplying excitation voltage (via internal shunt resistor) Update with new HMI picture / clarify the data

Voltage measurement EasYgen allows for different PT connections for generator and mains: 3 phase 4 wire open delta 3 phase 4 wire 3 phase 3 wire 1 phase 3 wire 1 phase 2 wire For busbar voltage measurement: Details can be found in the schematics.

AC Generator sensing True RMS Voltage sensing True RMS current sensing 400VAC measurement terminals also support 100VAc measurement (the 100VAC connection does not exist anymore) Frequency measurement Field rotation detection Class 0.5 accuracy Phase-to-Phase measurement Phase-to-Neutral measurement 3ph3w, 3ph4w, 3ph4w OD, 1ph2w, or 1ph3w 3-phase Non-returning slave pointer Class 0.5 accuracy Power sensing Class 1 accuracy True RMS power measuring Real and reactive power Power factor Energy counters Wh and varh

AC Mains sensing True RMS Voltage sensing True RMS current sensing 400VAC measurement terminals also support 100VAc measurement (the 100VAC connection does not exist anymore) Frequency measurement Field rotation detection Class 0.5 accuracy Phase-to-Phase measurement Phase-to-Neutral measurement 3ph3w, 3ph4w, 3ph4w OD, 1ph2w, or 1ph3w 1-phase Non-returning slave pointer Class 0.5 accuracy Power sensing Real, reactive and apparent power

AC Bus sensing True RMS Voltage sensing 2-phase sensing (phase-to-phase or phase-to-neutral) Phase angle between mains / bus and generator / bus Dead bus detection

Multiple languages 14 languages standard No need to flash the unit, languages already present in the firmware English, Chinese simplified, Portugese, Japanese, Russian, Turkish, Spanish, French, Italian, Swedish, Polish, Slovak, Finnish, German. Localization tool to flash your own translation Possibility to create own language Woodward supplies the tool to do that

Localization Tool – Create indiv. HMI Text

Change operation modes LCD The 320x240 pixel graphic interactive LC display provides soft keys whose functionality changes depending on application and operation. Delta / Wye Voltage Alarm Screen Configure Parameter Cust. Screen 1 Cust. Screen 2 Additional measured values STOP Home screen Change operation modes Acknowledge/ reset centralized alarm Engine start / stop Breaker control

Alarm classes 7 configurable alarm classes Class A and B - warning classes Class C, D, E, F – stopping classes Class Control – for control purposes via Logics Manager Only class A does not use horn signal (external horn)

Generator and Engine protection Whole range of protection functions including: Voltage protection Frequency protection Power protection Current protection Speed (MPU) protection Power Factor (PF) protection Phase rotation Operating range Maintenance days / hours exceeded Over-/Underspeed (MPU) Unintended Stop Engine Stop malfunction Speed/frequency mismatch Start failure Charge alternator low voltage Red stop lamp (J1939) Amber warning lamp (J1939) Battery over-/undervoltage

Mains Protection including: #of trip levels ANSI # Over-voltage 2 59 Under-voltage 27 Over-frequency 81O Under-frequency 81U Voltage asymmetry 1 47 Phase shift 78 df/dt ( ROCOF ) 81 Sync-Check 25 Time dependent voltage (FRT) According to some EU countries MV guidelines Mains voltage increase According to German Low Voltage Directive VDE-AR-N 4105

Miscellaneous protection GCB / MCB fail to close GCB / MCB fail to open Synch. Time Out GCB / MCB Phase rotation mismatch generator / busbar / mains Mains decoupling CAN bus communications monitoring (J1939, CANopen) Parameter alignment (multiple units) Missing members (multiple units) EEPROM failure (internal CPU) Wire break analog inputs Discrete inputs FlexLimitsTM for analog values

Communication ports Ethernet CAN 1 CAN 2 RS-485 USB ToolKit Modbus TCP Remote panel Load-sharing CANopen Ethernet CAN 1 CAN 2 RS-485 USB Extension cards (IKD 1, Phoenix) J1939 messaging Modbus RTU Toolkit All interfaces are galvanically (electrically) isolated

Communication ports ToolKit Peer-to-peer Documentation Modbus TCP USB ToolKit Peer-to-peer Documentation USB Modbus TCP Ethernet Modbus TCP Load sharing Tookit Multiple units PC

CAN interfaces CAN 1 CAN 2 Guidance level Load sharing CANopen 32 units max CAN 1 Digital expansion modules CAN 2 Engine level J1939 (ECU) Extension cards 2x IKD 1 Phoenix Analog expansion modules Engine Generator ECU GATEWAY Phoenix J1939

Remote Panel Generic Remote Panel Plug-n-Play Screen 24VDC Generic Remote Panel One single Part Number RP-3000XT is compatible to all Part Numbers of the easYgen-3000XT For every future iteration on the easYgen software the Remote Panel remains unchanged The RP-3000XT only supports the easYgen-3000XT controls (does not support easYgen-3000 controls) Ethernet easYgen-3100XT easYgen-3200XT … Plug-n-Play Screen Remote panel automatically detects all the connected easYgenXT controls It does not require any easYgenXT related configuration files Touch screen color display 7” screen size 800 x 400 pixels resolution

EasYgen 3100XT Metal housing easYgen-3100XT Metal housing: no display, HMI via interfaces and DI Same functionality as easYgen-3200XT easYgen-3100XT

easYgen-3200XT – Accessories Load Share Gateway - LSG EPU-100 easYlite-100

easYgen-3200XT – Accessories ProfiBus Gateway ESEPRO CAN-Fiber Optic Gateway Remote Access Gateway

easYgen-3200XT – Accessories Digital Expansion Card IKD1 – 8DI/8DO (max. 32DI/32DO) Phoenix Contact expansion cards – maximum 16AI, 4AO, 32DI and 32DO

easYgen-3200XT – Accessories WAGO expansion cards – maximum 16AI, 4AO, 32DI and 32DO Axiomatic J1939 thermocouples – 20 channels

Part numbers information Can be found at http://www.woodward.com/easYgen3000XT.aspx