Boxing Station Assembly

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Presentation transcript:

Boxing Station Assembly Cameron Dobbins Datron Matthews Instructor: Dr. Cris Koutsougeras Advisor: Dr. Mohammad Saadeh SELU

Abstract Intralox is the largest division of Latriam It specializes in the production of modular plastic conveyor belts

Purpose To assemble the structure of an automatic Boxing Station, BST011 BST010-013, BST022 Operation Manual will be used Boxing Stations are designed to handle completed modules produced at five different Injection Molding Machines (IMM) Our Boxing Station design is PLC operated and requires 120V/1 phase power and 120 psi compressed air

Structure Consists of a Wittmann Robot Wittmann Control box End-of-Arm tool Degrater Collator Pick & Pack Assembly Box conveyor Electric Control box

Disassembled View

Disassembled View

Boxing Station Process: At each Boxing Station, a Wittmann Robot uses an End-of-Arm Tool to grip and remove two completed S2600/2700 INT/FE modules and runners from the mold.   The robot positions the modules at the Degrater. The Degrater cuts the runner off of the modules.   The Robot moves over the Runner barrel or Grinder to release the runners.   The Robot places one module on the Collator. It then repositions the second module next to the first on the Collator.  

Boxing Station Process: Once there are seven modules on the collating table, the Stop Bar extends up. The Pick & Pack assembly slides over the modules, and the Collator Pusher Arm pushes the modules together.   The Pick & Pack then grips the modules and moves them to the opening above the Conveyor.   Finally, the Pick & Pack assembly lowers the modules into the box, deposits the modules, and returns to its home position.

Deliverables PHASE TASK DATE Phase 1 Find a location for assembly Gather research from Introlox Late February 2018 Phase 2 Assembly of Boxing Station March – Mid April 2018 Phase 3 Planning of Fall 2018 tasks and timeline Late April Phase 4 Begin wiring and programming of Boxing Station Fall 2018

Appendix Cancienne, K. (2007). Boxing Stations BST010-013, BST022: Operation Manual. New Orleans, LA: Intralox, LLC