Inspiron| Bond Villains- Wiseman Cosmetic Spec File| Rev: A00-00

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Presentation transcript:

Inspiron| Bond Villains- Wiseman Cosmetic Spec File| Rev: A00-00 Dell P/N: K0MNX Item description: SPEC, CSMTC, 1764 ECO Number: 633011

Revision History ECO Revision Description X00-00 X01-00 X02-00 X03-00 Approved Date Approved X00-00 X-Rev. Brian Leonard Sep./10/09 X01-00 Updated some cosmetic dimension Sep./13/09 X02-00 Adjust item 10 Sep./23/09 X03-00 Adjust item 19 X04-00 Add item#23, 24 Oct./08/09 X05-00 Revised item#5 Oct./09/09 X06-00 Revised item#5, put item#24 into item #5 Oct./15/09 X07-00 Adding the surface inspection criteria Oct./30/09 A00-00 633011 Nov./12/09 PROPRIETARY NOTE This item is the property of Dell Inc., Round Rock, Texas and contains confidential and trade secret information. This item may not be transferred from the custody of Dell Inc., except as authorized by Dell Inc. and then only by way of loan for limited purposes. It must not be reproduced in whole or in part and must be returned to Dell Inc. upon request and in all events upon completion of the purpose of the loan. Neither this item nor the information it contains may be used by or disclosed to persons not having a need for such use or disclosure consistent with the purpose to the loan without prior written consent of Dell Inc.

Wiseman Cosmetic Spec. Approval Authorities Approval Signatures Dell P/N: K0MNX Item description: SPEC, CSMTC, 1764 ECO Number: 633011 Revision: A00-00 Author: Quanta NB1/Tiger Liu Owner: Dell Approval Authorities Approval Signatures Revision Date Approved Industrial Design Lead Brian Leonard A00-00 Nov./12/09 Mechanical Engineer Lead Jacky_YF_Huang Engineering Manager PROPRIETARY NOTE This item is the property of Dell Inc., Round Rock, Texas and contains confidential and trade secret information. This item may not be transferred from the custody of Dell Inc., except as authorized by Dell Inc. and then only by way of loan for limited purposes. It must not be reproduced in whole or in part and must be returned to Dell Inc. upon request and in all events upon completion of the purpose of the loan. Neither this item nor the information it contains may be used by or disclosed to persons not having a need for such use or disclosure consistent with the purpose to the loan without prior written consent of Dell Inc.

3 1 1.Round Halo Dell Badge to LCD Back perimeter gap 0.2mm +/- 0.15mm; flush to -0.12mm +/- 0.1mm (Z axis). 3. Battery to Middle Cover gap 0.5mm +/- 0.3mm (X, Y axis). 3 1

4 4. CCD Lens to LCD Bezel perimeter gap +/-0.15mm (X, Y axis); flush to +/-0.15mm (Z axis). 5. LCD visible area to Bezel gap 0.75 mm +/- 0.6 mm (X, Y axis). Gap Max. 1.2 mm (Z axis) 6. Bezel Bumpers(6) Fit into molded recess, Symmetrically centered with recess. 7. Power Button to Hinge Cover perimeter gap 0.3mm +/-0.2mm (X, Y axis) 8. LCD Badge to LCD Bezel perimeter gap 0.2 mm +/- 0.15mm; flush to -0.12mm +/- 0.1 mm (Z axis). 6 5 6 8 6 7

2.Display Hinge Arms to System gap 1.0 mm +/- 0.5mm (X axis). Gap tolerance to be symmetric between left and right hinge arms. 9. ODD Module to System side gap 0.5mm +/- 0.4mm (X, Y axis); flush +/- 0.5mm (Z axis) 10. ODD Module to System Bottom gap 1.3mm +/- 0.5mm (X axis). 11. Battery to Bottom Case (X, Y axis). 12. System Door to System Base gap 0.5mm +/- 0.3mm flush to 0.3mm (Z axis). 13. Battery Release Button return to lock position after insertion of battery pack without user intervention. 14. Label Fit within label recess, battery wall, or system doors; smooth. No bubbles. 23. Elastomer feet (4) Fit into molded recess. Symmetrically centered within recess. Gap 0.25mm +/- 0.2mm 2 11 9 13 10 14 9 23 12

15. LCD cover to LCD Bezel gap 0.5mm+/- 0.3mm (Z axis); flush to +/-0.35mm.(X,Y axis) 16. Palm-rest to System Base gap 0.5 mm +/- 0.3mm (Z axis); flush to +/- 0.3 mm (X, Y axis). 17. Side I/O Connectors Symmetrically centered within openings +/- 0.5mm. 18. LCD Bezel to Palmrest gap Maximum 1.5mm (Z axis); flush +/- 0.7mm (X axis) 17 15 16 17 18 17 17

22 21 19 20 19. Touchpad Buttons to Touchpad symmetrical gap; gap 0.3 mm +/- 0.2mm (X, Y axis); flush 0.2mm +/- 0.3mm (Z axis). 20. Touchpad Button gap between buttons 0.3mm +/- 0.2mm (X axis). 21. Middle Cover to Palmrest Symmetrical gap; gap 0.3 mm +/- 0.2mm (X axis); flush +/- 0.3mm (Z axis). 22. Keyboard all legend printed or etched with crisp legibility. Keyboard perimeter to keyboard surround placed symmetrically; gap 1.0mm +/- 0.5mm (X, Y axis). 22 21 19 20

Cosmetic Inspection Criteria RHCM Inspection Conditions: 750~950 Lux, at 45 cm (18 in), 45 +/- 10°, for 10 sec. Specs, Inclusions, Contaminations size Max. count allowed Distance between imperfections Inspection Tool Class A Class B Class C 0.1~0.2 mm2 2 > 75 mm Visual Inspection Template 0.2~0.3 mm2 1 3 0.3~0.5 mm2 > 50 mm 0.5~0.7 mm2 0.5~1.0 mm2 Scratches, Nicks, Cracking, Delamination Max. count allowed Distance between imperfections Inspection Tool Width Class A (L < 10 mm) Class B (L < 15 mm) Class C 0.15mm<W<0.35mm 1 2 3 > 50 mm Visual Inspection Template 0.35mm<W<0.5mm 0.5mm<W<0.65mm Defects Acceptance/Reject Criteria Insensible scratch Use 25% contrast standard for accept/reject by visible. Film, Golden sample Flow mark External surface: not allowed; Internal: check against sample Visual, Golden sample Shrink mark Parting line Needs to be smooth. Check drawing for deformation and misalignment allowed Bright spot Per spec; compare against sample if surface too small to measure sample Color variation Stain Not allowed Visual Burr In the area of touch <0.1 mm Hole Crack Missing External surface: not allowed;Internal: check against sample Foil stick 1.at least 3/2 screw hole can be seen; 2. Not allow breakage. White mark by eject pin Gate area & eject pin area: check against sample Other: not allow

Cosmetic Inspection Criteria IMR 1 Subject This criteria applies to the visual quality of IMR. The defects that are not indicated in this criteria should be discussed separately. 2 Inspection Environment -Method:Visual check -Inspection Distance:400±50mm -Type of Light:White light -Viewing time:5~10seconds per image -Viewing angle:45degree to the object -Illumination:1000±200Lux 3 IMR Film Color : Color and Gloss Check in light box by the D65. Make the limit sample of the film to make sure the color would be ok. 4 Inspection criteria Double click attached file to launch IMR Specs file, for LCVM IMR should check “LCVM_defect_definition”

Cosmetic Inspection Criteria Picasso Cosmetic Inspection Criteria for Picasso-Printed Surfaces Inspection Conditions: 750~950 Lux, at 45 cm (18 in), 45 +/- 10°, for 10 sec. Class 1-A defined as surface area with no Picasso-printed image. Class 1-B defined as surface area with Picasso-printed image. For Picasso lot-size-1 (LS1, customer can select from large library of images) 2nd tier supplier is responsible for correct image, image quality, color and registration ODM is responsible for ensuring correct image and no gross image defects (for example gross misregistration or part of image missing) Bubble, Specs, Inclusions, Contaminations Size Max. count allowed Distance between imperfections Inspection Tool Class 1-A Class 1-B < 0.1mm2 6 10 > 70 mm Visual Inspection Template 0.1~0.3mm2 4 7 0.3~0.5mm2 1 3 0.5~0.7mm2 2 0.7~0.9mm2 0.9~1.0mm2 Maximum allowable imperfections per part not to exceed 10.

Cosmetic Inspection Criteria Picasso Scratches, Nicks, Cracking, Delamination Max. count allowed Distance between scratches Inspection Tool Width Class 1-A (L < 2 mm) Class 1-B (L < 2 mm) Can be felt > 70 mm Visual Inspection Template < 0.3mm 1 2 0.3~0.5mm > 0.5mm Visual Comparison Defects Acceptance/Reject Criteria Inspection Tool Flow mark External surface: not allowed; Internal: check against sample Visual, Golden sample Shrink mark Parting line Needs to be smooth. Check drawing for deformation and misalignment allowed Bright spot Per spec; compare against sample if surface too small to measure Gloss meter & sample Color variation Colorimeter & sample Stain Not allowed Visual Burr External surface: not allowed; Internal: check drawing and sample Hole Crack Missing