Copyright © by Quality Improvement Consultants, Inc. (QIC) 1 World-Class Quality Staged or Continuous: Which Model Should I Choose? ® CMM is.

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Presentation transcript:

Copyright © by Quality Improvement Consultants, Inc. (QIC) 1 World-Class Quality Staged or Continuous: Which Model Should I Choose? ® CMM is registered in the U.S. Patent and Trademark Office by Carnegie Mellon University. SM CMMI is a service mark of Carnegie Mellon University. QIC is an independent consulting firm that is not affiliated with, endorsed by or sponsored by NDIA, SEI, or any other third party. NDIA 2003 CMMI SM Conference Timothy G. Olson, President Quality Improvement Consultants, Inc. (760)

Copyright © by Quality Improvement Consultants, Inc. (QIC) 2 World-Class Quality Which Model Should I Choose? Which model representation should I choose: Continuous? Staged? Both? Constaguous? Staginuous? Neither? Actually, “Which model should I choose”, is the wrong first question. What model representation you should choose depends upon your organization’s quality goals, objectives, and strategy.

Copyright © by Quality Improvement Consultants, Inc. (QIC) 3 World-Class Quality Presentation Objectives Describe motivation for quality strategies. Describe how to choose the right quality strategy for your situation. Present advantages and disadvantages of staged and continuous models. Describe how to choose the right quality model for your situation. Answer any of your questions.

Copyright © by Quality Improvement Consultants, Inc. (QIC) 4 World-Class Quality Agenda The Quality Crisis Revolutionary Improvement Choosing the Right Quality Strategy Choosing the Right Model Mature Quality Organizations Questions and Answers

Copyright © by Quality Improvement Consultants, Inc. (QIC) 5 World-Class Quality The Quality Crisis The cost of poor quality: “In most companies the costs of poor quality run at 20 to 40 percent... In other words, about 20 to 40 percent of the companies’ efforts are spent in redoing things that went wrong because of poor quality” (Juran on Planning for Quality, 1988, pg. 1) Crosby’s Quality Management Maturity Grid states that if an organization doesn’t know it’s cost of quality, it’s probably at least 20%. (Crosby, Quality is Free, 1979, pg )

Copyright © by Quality Improvement Consultants, Inc. (QIC) 6 World-Class Quality The Quality Crisis According to Dr. Juran: 1. “There is a crisis in quality. The most obvious outward evidence is the loss of sales to foreign competition in quality and the huge costs of poor quality.” 2. “The crisis will not go away in the foreseeable future.” 3. “Our traditional ways are not adequate to deal with the quality crisis.” 4. “To deal with the crisis requires some major breaks with tradition.” Quoted from Juran, Joseph. “The Quality Trilogy”, Quality Progress, 1986

Copyright © by Quality Improvement Consultants, Inc. (QIC) 7 World-Class Quality Some Quality Lessons Learned Most organizations have about 33% in costs of poor quality (e.g., rework, waste, scrap, etc.) About 80% of all quality efforts have no measurable results. According to Dr. Juran, most failures in quality are due to a poor choice of strategy. In order to choose a quality strategy wisely, organizations need to know how to manage for quality.

Copyright © by Quality Improvement Consultants, Inc. (QIC) 8 World-Class Quality Agenda The Quality Crisis Revolutionary Improvement Choosing the Right Quality Strategy Choosing the Right Model Mature Quality Organizations Questions and Answers

Copyright © by Quality Improvement Consultants, Inc. (QIC) 9 World-Class Quality Evolutionary vs. Revolutionary Improvement Increased Quality & Productivity Time Company B Company A 20-50% 5-15% Adapted from Juran on Leadership for Quality, Juran, 1989

Copyright © by Quality Improvement Consultants, Inc. (QIC) 10 World-Class Quality Revolutionary Improvement MEASUREMENTWORLD-CLASS BENCHMARK Productivity Defect Removal Efficiency Schedule / Cycle Time Post-Release Defect Rate Return on Investment Costs of Poor Quality (COPQ) 70-90% defect removal before test Six Sigma (i.e.,.01 Defects Per Million) Doubled (e.g., in 5 years at ~20% a year) 7:1 - 12:1 ROI Reduced by 10-15% (e.g., per year) Reduced from ~33% to ~15% (e.g., cut COPQ in half)

Copyright © by Quality Improvement Consultants, Inc. (QIC) 11 World-Class Quality Agenda The Quality Crisis Revolutionary Improvement Choosing the Right Quality Strategy Choosing the Right Model Mature Quality Organizations Questions and Answers

Copyright © by Quality Improvement Consultants, Inc. (QIC) 12 World-Class Quality Quality Objectives What are your organization’s quality objectives? Customer Satisfaction? Time to market? On-Time Delivery? Cost Savings? ROI? Productivity? Performance? Cycle time? How fast does your organization want to improve? How important is your budget and cost savings?

Copyright © by Quality Improvement Consultants, Inc. (QIC) 13 World-Class Quality “Fitness for Use” Product Features that Meet Customer Needs Freedom from Deficiencies Eliminate defects, errors, & waste Avoid product dissatisfaction Effect is on costs Higher quality costs less Juran’s Definition of Quality Provide customer satisfaction Create product salability Compete for market share Respond to customer needs Higher quality costs more

Copyright © by Quality Improvement Consultants, Inc. (QIC) 14 World-Class Quality Fundamental Quality Strategies Managing for FinanceManaging for Quality Financial Planning: Setting business goals; budgeting Quality Planning: Setting quality goals; design in quality Financial Control: Cost control; actual vs. planned Quality Control: Planned vs. actual quality goals; taking action on difference Financial Improvement: Cost reduction; mergers; acquisitions Quality Improvement: Waste and rework reduction; eliminate & prevent defects Adapted from “Juran on Leadership for Quality: An Executive Handbook”, Juran, 1989.

Copyright © by Quality Improvement Consultants, Inc. (QIC) 15 World-Class Quality The Juran Trilogy for Quality Management Quality PlanningQuality Control (during operations) Major Crisis Original zone of quality control New zone of quality control Continuous Waste, Errors, & Defects Lessons learned Time Adapted fromJuran's Quality Control Handbook, J.M. Juran, 4th Edition Improved Process Current Process Reduced Waste, Errors, & Defects

Copyright © by Quality Improvement Consultants, Inc. (QIC) 16 World-Class Quality Quality Planning Strategies Maturity Models (Staged) for Process Improvement: CMMI SM for Systems CMM ® for Software Crosby Models Quality Planning: Juran’s Quality Planning Process Quality Function Deployment (QFD) Strategic/Product/Project Planning Visioning Key Measurements and Benchmarking: Cost, defects, effort, schedule, size COQ, cycle time, productivity, quality, ROI Reuse and Tailoring Off-The-Shelf Products

Copyright © by Quality Improvement Consultants, Inc. (QIC) 17 World-Class Quality Quality Control Strategies Measurement and Data Analysis: Comparing actuals to estimates (i.e., plans) Taking corrective action when out of control Performance indexes (e.g., cost, schedule, etc.) Most of Configuration Management: Configuration Control Status Accounting Configuration Audits Project Tracking and Oversight Quality Assurance: Process and product audits

Copyright © by Quality Improvement Consultants, Inc. (QIC) 18 World-Class Quality Quality Improvement Strategies Early Defect Detection: In-Process Inspections Reviews and Walkthroughs Reduce the Cost of Poor Quality Quality Improvement Processes (e.g., Juran, Six Sigma, Lean, etc.) Early Testing Configuration Management (e.g., Defect Tracking) Defect Prevention Risk Management

Copyright © by Quality Improvement Consultants, Inc. (QIC) 19 World-Class Quality Best-in-Class Strategies RequirementsDesign Implem- entation Unit Test Release NUMBER OF DEFECTS DEFECT PREVENTION EARLY DEFECT DETECTION (80-90% before Test) Reference: “A Software Quality Strategy for Demonstrating Early ROI”, Olson, 1995

Copyright © by Quality Improvement Consultants, Inc. (QIC) 20 World-Class Quality Early Defect Detection Shortens the Schedule RESOURCES $ Without Early Defect Detection SCHEDULE Adapted from Fagan, M. “Advances in Software Inspections”, IEEE Transactions on Software Engineering, July 1986 RequirementsDesignImplementationReleaseTest With Early Defect Detection

Copyright © by Quality Improvement Consultants, Inc. (QIC) 21 World-Class Quality Choosing the Right Strategy StrategiesAdvantagesDisadvantages Quality Logically, the right Larger investment up front Planning first thing to do Measurable results take longer Most quality problems More difficult to sell to top are planned that way management Greater long term More difficult to implement benefits successfully Quality Implements plans and Doesn’t have direct benefits Control improvements like planning and improvement Quality Early ROI Systemic quality problems Improvement Quality effort pays for may not be fixed itself early on Arouses greater Cheaper in the long run to enthusiasm redesign broken processes Provides lessons learned to planning Adapted from “Juran on Leadership for Quality: An Executive Handbook”, Juran, 1989.

Copyright © by Quality Improvement Consultants, Inc. (QIC) 22 World-Class Quality Agenda The Quality Crisis Revolutionary Improvement Choosing the Right Quality Strategy Choosing the Right Model Mature Quality Organizations Questions and Answers

Copyright © by Quality Improvement Consultants, Inc. (QIC) 23 World-Class Quality Which Model Should I Choose? What model you should choose depends upon your organization’s quality goals, objectives, strategy. Examples: An organization on a tight budget that needs cost savings and quick ROI should pick a quality improvement strategy. This could lead to selecting a continuous model (e.g., a PA). An organization that wants to be best-in-class in the long term and wants an orderly way to get there should select a quality planning strategy. This could lead to selecting a staged model.

Copyright © by Quality Improvement Consultants, Inc. (QIC) 24 World-Class Quality Choosing the Right Model MODELADVANTAGES DISADVANTAGES CMMI SM Staged CMMI SM Continuous Built in strategy Process areas build on each other Greater long term benefits Most quality problems are planned that way DoD business Larger investment up front Measurable results can take longer Can be more difficult to sell to top management Can be more difficult to implement More expensive appraisals Selected process areas can directly meet business objectives Can achieve faster results Smaller investment up front Easier to sell Systemic quality problems may not be addressed May lack longer term benefits Lack of strategy built in May implement processes in the wrong order Possible short term thinking

Copyright © by Quality Improvement Consultants, Inc. (QIC) 25 World-Class Quality Agenda The Quality Crisis Revolutionary Improvement Choosing the Right Quality Strategy Choosing the Right Model Mature Quality Organizations Questions and Answers

Copyright © by Quality Improvement Consultants, Inc. (QIC) 26 World-Class Quality Mature Quality Organizations There is always room for improvement (e.g., even in a Maturity Level 5 organization). Mature quality organizations use many improvement strategies. Mature quality organizations use many models (e.g., both staged and continuous models or “Constaguous”). Continuous thinking (i.e., process maturity or process capability) existed before CMMI SM. For example, some organizations have enhanced the CMM ® this way (e.g., applying the CMM ® to systems engineering).

Copyright © by Quality Improvement Consultants, Inc. (QIC) 27 World-Class Quality Quality Maturity Based on “The Eternally Successful Organization”, by Crosby, the SEI, the Baldrige Award, & Dilbert Comics Acronyms are (COQ=Cost of Quality; BA=Baldrige Award; DCF=Dilbert Correlation Factor; SEI=SEI CMMI/CMM) STAGE Comatose Progressive Care Wellness Prevention COQ 33% 25% 18% 10% 5% SUMMARY “What quality problems?” “We don’t know why we have quality problems, but they hurt.” “Management commitment and continuous improvement resolve quality problems.” “Quality planning, control, and improvement are routine.” “We know why we have happy customers.” SEI Intensive Care BADCF % 80% 60% 40% 20%

Copyright © by Quality Improvement Consultants, Inc. (QIC) 28 World-Class Quality Summary Best-in-class quality organizations use successful quality strategies. Quality improvement strategies are a great way to obtain early results and start demonstrating early ROI (especially early defect detection). In order to make quality “stick” for the long term, quality planning strategies are best. Managing for quality requires quality planning, control, and improvement strategies. Choose a model that implements the organizations quality objectives and strategy.

Copyright © by Quality Improvement Consultants, Inc. (QIC) 29 World-Class Quality Agenda The Quality Crisis Revolutionary Improvement Choosing the Right Quality Strategy Choosing the Right Model Mature Quality Organizations Questions and Answers

Copyright © by Quality Improvement Consultants, Inc. (QIC) 30 World-Class Quality Staged or Continuous: Which Model Should I Choose? ® CMM is registered in the U.S. Patent and Trademark Office by Carnegie Mellon University. SM CMMI is a service mark of Carnegie Mellon University. QIC is an independent consulting firm that is not affiliated with, endorsed by or sponsored by NDIA, SEI, or any other third party. NDIA 2003 CMMI SM Conference Timothy G. Olson, President Quality Improvement Consultants, Inc. (760)