Day 1 Training Sept. 19, 2007 ValvePoint Platforms

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Presentation transcript:

Day 1 Training Sept. 19, 2007 ValvePoint Platforms Advanced Electronics with Integral Pneumatic Control Valve Communication (D)

What We’ll Cover Axiom Capabilities and Benefits Day 1 Training Sept. 19, 2007 What We’ll Cover Axiom Capabilities and Benefits Axiom Pricing and the Competition Axiom with Diagnostics Axiom Expeditor Poll to see how many have received their 2003 FieldLink bus networking reference guide Valve Communication (D)

Axiom Overview Suitable for most hazardous process environments - Class I & II Div 1 & 2 Intrinsically Safe - EEx ia IIC T5, Zone 0, 1 & 2 - Class I & II Div 2 Nonincendive - EEx nA IIC T5, Zone 2 Full Valve Monitoring & Communication Capability - 2 (SPST) SST Switches - 2 Namur Sensors (IS) - Full Array of VCTs Discrete Pneumatic Control with Full Array of Options Capable of Intermediate Control - Dribble Feed - Partial Stroke Testing (ESD) Evolve into Comprehensive Diagnostics for Discrete Automated Valves Offer Greater Value to End-Users and Improve Channel Profit Potential!

Capabilities & Benefits Corrosion Proof & Temporarily Submersible, Nema 4, 4X & 6 (IP67) Class I & II, Div 1(EEx ia) Intrinsically Safe Class I & II, Div 2 (EEx nA) Nonincendive High Strength, Corrosion Proof Epoxy Coated Anodized Aluminum & Lexan Enclosure High Visibility Mechanical Indication Convenient Push Button Set Points for Open & Closed Electronic Position & Solenoid Status LEDs Completely Sealed Electronic Module Tolerates Moisture High Accuracy Solid State Position Sensing with No Mechanical Wear Points

Capabilities & Benefits Universal Voltage Burn-out Proof Solenoid Pilot (AMI331H or AMI332H) Contaminant Tolerant High Flow Pneumatic Spool Valve Standard Rebreather System to Prevent Actuator Corrosion Direct VDI/VDE 3845 (Namur) Attachment

Axiom Actuator Attachment Visual Indicator Indexing Coupling (Part of Communication and Control Module) Shaft Coupling and Fastener; Made of Stainless Steel and Designed for Specific Actuator (Mounting Kit) Mounting Plate, Manifold, O-Rings and Fasteners; Four Different Sizes Epoxy Coated Anodize Aluminum (Mounting Kit) Pneumatic Porting to Actuator Axiom Animation

Axiom C-Module Electronic System Moisture Proof Membrane Pad with Clearly Labeled Set-Up Instructions Integral Terminal Strip Eliminates Extra Wires Non-Contact Continuous Sensor Detects Rotational Position to Within 1° (No Thermal Drift) Position Sensor Ignores Non-Rotational Linear and Lateral Motion Lateral Motion Linear Motion Linear Range Lateral Range

Axiom Position Settings

Axiom Functions SST NAMUR Monitoring (33) Dual SST Switches (Conventional Applications) (44) Dual Namur Sensors (Intrinsically Safe Applications) (80) Expeditor 4-20mA (Intermediate Control Applications) Valve Communication Terminals (VCTs) (71) 4-20mA with Hart Diagnostics (92) DeviceNet (93) Foundation Fieldbus Bus Powered (94) Foundation Fieldbus Externally Powered (95) Modbus (96) AS-Interface (Available with Diagnostics Option) (97) AS-Interface with Extended Addressing SST NAMUR

Axiom Integral Pneumatic Valve – General Features Poppet Style Pilot and Main Spool with Caged O-Rings Standard Rebreather Feature (No Corrosives Ingested into Actuator) Tolerates Contaminants Found in Standard Plant Air (Filtration to 40 Microns; 30 Microns for Piezo) Cycle Life over 1 Million Operations. (Simple O-Ring replacement offer Millions More) Available with –40° to 80°C Extended Temperature Range Burn-out Proof Solenoid Pilots

Axiom Integral Pneumatic Valve – Options Double Acting (DA) Actuator 5-Way 2-Position Used for Single Acting (Spring Return) and Double Acting Simple, Convenient Plug System Converts Unit from Double-Acting (DA) to Spring Return (SR) Using Rebreather Standard internal Manual Override 0.5 or 1.8 Watt Coil Power Consumption Unit May be Removed from Actuator without Disconnecting Tubing System E3 S1 E2 Spring Return (SR) Actuator E3 S1 E2

Pneumatic Valve Options Pilot Options - Single Coil or Piezo - Dual Coil or Piezo (Unversal Voltage Also Used on Dual Coil) - Universal Voltage Input Coil (22 to 130VAC/VDC) - 24 VDC for Bus Networking - 12 VDC for Intrinsic Safety - 6.5 VDC Piezo for Bus Powered FF (2 mA) Manual Override -Internal Override (Standard) - External, Latching (Optonal) - External, Momemtary (Optional, Shown) Main Valve Configurations - 5-Way Two Position Spring Return - 5-Way Two Position Shuttle Piston - Three Position Possible

Other Pneumatic Features & Options Manual Override Options Include: Internal only (single (1A, 1D, 1E, 1H, 1J) or dual pilot (2A, 2D, 2E, 2H)) External (single (3A, 3D, 3E, 3H, 3J) or dual pilot (4A, 4D, 4E, 4H)) External latching (single pilot (5A, 5D, 5E, 5H, 5J)) Internal Override Momentary Override Latching Override

Electronic Functions with Pneumatic Options Monitoring Options Pneumatic Valve Options (33) Dual SST Switches……………………. (H) 24VDC/120VAC 0.6w Universal (J) 240 VAC 5.4 w (44) Dual Namur Sensors………………….. (E)12VDC 0.5w intrinsically safe (80) Expeditor ……………………………….. (D or E) 24VDC 0.5w or 12VDC 0.5w intrinsically safe VCT Options (71, 92, 94, 95, 96, 97) All Networks……… (D) 24VDC 0.5w (93) Foundation Fieldbus Bus Powered….. (A) Piezo

Axiom vs the Competition

Axiom vs The Competition Cl I & II IS or Nonincendive Stainless Steel Accessories Anodized w Epoxy Coating Proximity Price w Mounting 5 Yr. Electronics Warranty Locking Manual Override External LED Indication Direct Namur Mounting Push-Button Settings Rebreather Capability Universal Voltage Coil Mechanical Switches Solid State Proximity < 4” Above Actuator Burn-out Proof Coil Reed Proximity Visual Indicator Axiom vs The Competition Axiom AMI331HA02SRA - - Std Std Std Std Std Std Std Std Std Std Std X Std Std $560 Westlock 789BY1A2MO6D32 X Std X X - Std Std X - X X - - X Std - $584 Topworx IVCD2Z2BPS44 - Std - Std - Std Std X X Std X - - X - Std $578 Asco VR7C2YAE2A 8355002 - Std - - - Std Std Std - Std - X - X - - $602 Key: - Not Available X Available as an Option Std Standard on all Models

Axiom with Diagnostics Detect automated valve problems Axiom Diagnostics Web Cast Axiom with Diagnostics Detect automated valve problems . . . before they shut down your process Thank you for joining us to learn more about the Axiom with Diagnostics. This presentation will be followed by a question and answer session so please plan to be with us for the next 45-minutes. My name is Tammy Lueders. Before we begin, I will take 2 minutes to help you become familiar with this application environment. Jan. 29, 2010

AS-Interface Diagnostics (AMI96) Axiom Diagnostics Web Cast AS-Interface Diagnostics (AMI96) Remote calibration and monitoring Open and closed switch settings Identification winking 2. Identify root causes quickly Low supply pressure Malfunctioning solenoid Stuck pneumatic spool or pilot valve Stuck process valve/actuator Predictive Diagnostics Identify root causes quickly - solenoid coil Stuck pneumatic spool or pilot valve - air pressure Stuck process valve/actuator - it will assess, and it is the only factor problem Low supply pressure - gives alert that this valve would not operate if called upon to do so. In predictive sense, if too low, alert would say this valve may not operate. Know before hand to correct, saves having problems. You need to maintain before you can operate. Offers basic diagnostics and alert functions. Jan. 29, 2010

AMI96 Installation Same as standard AS-Interface network Axiom Diagnostics Web Cast AMI96 Installation Same as standard AS-Interface network Additional bits mapped into standard operating software Uses ASi 2.1 or newer with standard addressing (Up to 31 units per segment) May be used on the same segment as standard AS-Interface devices Additional bits mapped into standard operating software - only extra needed Uses ASi 2.1 or newer with standard addressing - up to 31 units per segment standard or diagnostic Jan. 29, 2010

HART Diagnostics (AMI71) Axiom Diagnostics Web Cast HART Diagnostics (AMI71) Remote calibration and monitoring Open and closed switch settings Identification winking Pneumatic pressure low and high alarm settings Monitor exact position, pressure and electronics temperature 2. Identify root causes quickly Low and high pressure alarms Malfunctioning solenoid Stuck pneumatic spool or pilot valve Stuck process valve/actuator Predictive Diagnostics Pneumatic pressure alarms Open and closed pressure thresholds Critical parameter trending and baseline comparison Historical trending of key parameters Jan. 29, 2010

Axiom Diagnostics – Demos (More tomorrow!) Web Cast Axiom Diagnostics – Demos (More tomorrow!) Software, HART modem and power up connector provides interface to Axiom model with HART diagnostics. AS-Interface demo kits and software integrate directly with Axiom models with ASi diagnostics. Bob, remember to START CONVERSATION with Wally after you become presenter. Plug in system wiring, connector to model, power up, solenoid on/off, modem, and use Blue Tooth. Goes to 30 feet minimum for signal, plug in to read, and software for PC, EDD information, and into graphics. As administrator, it was easy to load. AS interface: all cases have capability of the diagnostics shown on screen or ASi demo board. Readily available from StoneL. WALLY NEEDS PRESENTING RIGHTS – Bob give or Wally take. Jan. 29, 2010

Axiom with Diagnostics - Pricing Axiom Diagnostics Web Cast Axiom with Diagnostics - Pricing Base Price Adder Function AMI71 (4-20mA with Hart) $750   AMI96 (AS-Interface) $590 Pneumatic Valve 1D (24VDC 0.5w Sol., Internal Man. override) $20 Add 5D (24VDC 0.5w Sol., External Latching override) $40 Add 1E (Hart only; 12VDC IS 0.5w Sol., Internal Man. override ) $50 Add 5E (Hart only; 12VDC IS 0.5w Sol., External Latching override) $70 Add Capabilities D (Diagnostics) $120 Add Sophisticated device and the standard discounts apply. Very competitive. Comparable products are competitive if found. Examples: AMI711DA02DRA - $890 AMI965DA02DRA - $750 Jan. 29, 2010

Axiom Expeditor Fill Control Flow Dampening Thermal Shock Reduction Axiom Diagnostics Web Cast Axiom Expeditor Fill Control Flow Dampening Thermal Shock Reduction Thank you again for joining us. The session will now begin with your host and moderator Wally Stommes, StoneL’s President. Welcome Wally. Jan. 29, 2010

Axiom Expeditor Applications Fill control Flow dampening

Axiom Expeditor Applications Thermal shock reduction

Axiom Expeditor Performance Specifications Intermediate Position Accuracy ±3° of rotation Position Monitoring Accuracy ±1° of rotation Cycle Life Over 500,000 full cycles including intermediate stop (Cycle life may vary depending on intermediate toggling) Temperature Range Standard Extended -18° to 50°C (0° to 122°F) -20° to 80°C (-4° to 176°F) Other Specifications same as Standard Axiom

AMI Operation (Video Clip) Queue up video “AMI80_Vid1.wmv”

AMI 80 Installation

Flow Restrictor when required Day 1 Training Sept. 19, 2007 AMI 80 Installation Verify when flow restrictor is required Flow Restrictor when required Valve Communication (D)

AMI 80 Installation

Day 1 Training Sept. 19, 2007 Axiom Set Up Video Calibrate zero and span adjustments for the 4-20mA signal in seconds. Available on our web site: www.stonel.com/video/AxiomExpeditorSetUp Valve Communication (D)

Axiom Expeditor - Pricing Axiom Diagnostics Web Cast Axiom Expeditor - Pricing Base Price Adder Function AMI80 (Expeditor) $570   Pneumatic Valve 2D (24VDC 0.5w Dual Sol., Internal manual override) $160 Add 4D (24VDC 0.5w Dual Sol., External override) $200 Add 2E (12VDC IS 0.5w Dual Sol., Internal manual override) $220 Add 4E (12VDC IS 0.5w Dual Sol., External override) $260 Add Examples: AMI802DA02SRA - $720 AMI804EA02SRA - $820 Standard discounts apply to all prices. Sophisticated device and the standard discounts apply. Very competitive. Comparable products are competitive if found. Jan. 29, 2010

Day 1 Training Sept. 19, 2007 Question & Answers What will happen if you attach power directly across the C-Module with no load? How will the Axiom position settings be affected on loss of power? Which versions of the Axiom must be specified for a single acting (Spring Return) actuator as opposed to a double acting actuator? Can the Axiom be used in sub-zero (F) or temperatures above 150°? What special software is required for the AS-I diagnostics? Can the Expeditor be used in standard positioner applications? Valve Communication (D)

Day 1 Training Sept. 19, 2007 ValvePoint Platforms Advanced Electronics with Integral Pneumatic Control Valve Communication (D)

ValvePoint Platforms

Mechanical Characteristics Hawkeye Quartz Eclipse Axiom Prism Mechanical Characteristics ISO/NAMUR Mounting X X X Conduit Entries (1,2,3) 2 2,3 1,2 1 2 Visual Indication X X X X External LED Indication X X X X X Quarter Turn Orientation X X X Linear Valve Orientation X X No Mating Moving Parts X X X X Height (Above Act. Surface) 4“ 2.3“ n/a 5.3” Prox Cycle Life (x 100,000) Infinite* 50 Infinite Infinite 10

Electrical Characteristics Hawkeye Eclipse Axiom Quartz Prism Electrical Characteristics Mechanical switches X Reed Proximity switches X SST & Namur Sensors X X X X X Max Number of Switches 2 6 2 1 2 All Solid State X X X X 4-20mA transmitters X Integral Pneumatics X X Expeditor Functions Coming X

Environmental ratings Hawkeye Eclipse Axiom Quartz Prism Environmental ratings Flameproof (Zone 1 & 2) X Intrinsic Safety (Zone 0 & 1) X X X X X Nonincendive (Zone 2) X X X X X IP67 / Nema 6 X X X X FM approvals X X X X X ATEX (IEC) coming X X

Visual Indicator Options (All Quarter Turn Models)

ValvePoint Platforms