IPC Lead-Free Labeling Standard Blue Ribbon Committee Blue Ribbon Committee Chairs: Jasbir Bath, Solectron Chairs: Jasbir Bath, Solectron Lee Wilmot, Tyco.

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Presentation transcript:

IPC Lead-Free Labeling Standard Blue Ribbon Committee Blue Ribbon Committee Chairs: Jasbir Bath, Solectron Chairs: Jasbir Bath, Solectron Lee Wilmot, Tyco

Lead-Free Bandwagon European ROHS (Restriction of Hazardous Substances) European ROHS (Restriction of Hazardous Substances) Effective July 1 st 2006Effective July 1 st 2006 Ban on manufacture, import, or sale of lead soldered assembliesBan on manufacture, import, or sale of lead soldered assemblies Additional restrictions on cadmium, mercury, hexavalent chromium and 2 brominated flame retardants(PBB, PBDE)Additional restrictions on cadmium, mercury, hexavalent chromium and 2 brominated flame retardants(PBB, PBDE) In Japan, OEMs are in lead-free production now In Japan, OEMs are in lead-free production now In Europe/ North American companies are starting to prototype and manufacture lead-free assemblies In Europe/ North American companies are starting to prototype and manufacture lead-free assemblies

Why a Labeling Standard Various lead-free labeling on boards, components being used now Various lead-free labeling on boards, components being used now (LF1, LF, *, G, Z…) Need a global lead-free labeling standard Need a global lead-free labeling standard To differentiate between lead-free and tin-leadTo differentiate between lead-free and tin-lead Component/board identificationComponent/board identification Component/board assemblyComponent/board assembly Rework/ repair operationsRework/ repair operations

Draft JEDEC Standard Lead-free component/board markings and solders used in assembly Lead-free component/board markings and solders used in assembly Out for ballot Out for ballot e1 – SnAgCu e2 – Other Sn alloys -no Bi or Zn (i.e. SnCu, SnAg, SnAgCuX, etc.) e3 – Sn e4 – Pre-plated (i.e. Ag, Au, NiPd, NiPdAu) e5 – SnZn, SnZnX (no Bi) e6 – Contains Bi e0, e7,e8,e9 unassigned at this time e2e2 e2e2 Courtesy: SMART Group (UK)

IPC lead-free Labeling Standard MARKING, SYMBOLS AND LABELS FOR IDENTIFICATION OF LEAD-FREE AND OTHER REPORTABLE MATERIALS IN LEAD (Pb) FREE ASSEMBLIES, COMPONENTS AND DEVICESMARKING, SYMBOLS AND LABELS FOR IDENTIFICATION OF LEAD-FREE AND OTHER REPORTABLE MATERIALS IN LEAD (Pb) FREE ASSEMBLIES, COMPONENTS AND DEVICES Incorporates JEDEC lead-free labeling documentIncorporates JEDEC lead-free labeling document Additions for …Additions for …

Purpose Provide a distinctive symbol and labels to identify assemblies, components or devices that are Provide a distinctive symbol and labels to identify assemblies, components or devices that are Totally Pb-free, and/orTotally Pb-free, and/or Capable of providing Pb-free 2 nd level interconnects.Capable of providing Pb-free 2 nd level interconnects. Indicating certain types of Pb-free materials Indicating certain types of Pb-free materials Maximum safe component temperature during assembly Maximum safe component temperature during assembly Labeling of the bare board Labeling of the bare board optional markingsoptional markings Halide-free base resinHalide-free base resin Conformal coating used after assemblyConformal coating used after assembly

Definitions Pb-free (lead-free): Electrical and electronic assemblies and components in which the Lead (Pb) level in any of the raw materials and the end product is <= 0.1% by weight and also meets any Pb Free requirements/definitions adopted under the RoHS Directive 2002/95/EC. Electrical and electronic assemblies and components in which the Lead (Pb) level in any of the raw materials and the end product is <= 0.1% by weight and also meets any Pb Free requirements/definitions adopted under the RoHS Directive 2002/95/EC.

Definitions Pb-free category: A category assigned to Pb-Free components and assemblies indicating the general family of material used for the 2 nd level interconnect including solder paste, lead/terminal finish, terminal material/alloy if not plated or coated.

5.1 SOLDER FINISH CATEGORIES Same as JEDEC Categories Same as JEDEC Categories e1 – SnAgCu e2 – Other Sn alloys - No Bi or Zn (i.e. SnCu, SnAg, SnAgCuX, etc.) e3 –Sn e4 – Pre-plated (i.e. Ag, Au, NiPd, NiPdAu) e5 – SnZn, SnZnx (no Bi) e6- contains Bi e0, e7, e8, e9 symbols are unassigned categories at this time. e0, e7, e8, e9 symbols are unassigned categories at this time. Tin-lead boards and components have no assigned label. Tin-lead boards and components have no assigned label.

5.2 Halogen Free Label RoHS prohibited brominated substances (PBB, PBDE) are not generally found in printed circuit board materials RoHS prohibited brominated substances (PBB, PBDE) are not generally found in printed circuit board materials The halide-free board marking is an aid for recycling end-of-life electronic products The halide-free board marking is an aid for recycling end-of-life electronic products Halogen-free definition: Resins that contain less than 900 ppm bromine, and less than 900 ppm chlorine, and less than 1500 ppm total halogens. Halogen-free definition: Resins that contain less than 900 ppm bromine, and less than 900 ppm chlorine, and less than 1500 ppm total halogens. Optional HF label/marking on the bare board identification label shall denoted halogen free base resin and solder mask Optional HF label/marking on the bare board identification label shall denoted halogen free base resin and solder mask If no HF is present, a halogen containing base resin and/or solder mask is assumed If no HF is present, a halogen containing base resin and/or solder mask is assumed

5.3 Conformal Coatings If assembly marking space permits, or if If assembly marking space permits, or if Contractually required by purchasing agreement Contractually required by purchasing agreement ER – Epoxy Resin UR – Urethane Resin AR – Acrylic Resin SR – Silicone Resin XY - Parylene

6.0 COMPONENT MARKING If space permits the individual device/component shall be marked with the category designation shown in 5.1 (e1 to e6) enclosed within a circle/ellipse If space permits the individual device/component shall be marked with the category designation shown in 5.1 (e1 to e6) enclosed within a circle/ellipse The size and location of the mark shall be optional The size and location of the mark shall be optional Must be legible to normal visionMust be legible to normal vision

7.0 BOARD/ASSEMBLY MARKING Boards/assemblies will be identified as being assembled with Pb-Free solders using the category as defined in 5.1 (e1 to e6) Boards/assemblies will be identified as being assembled with Pb-Free solders using the category as defined in 5.1 (e1 to e6) The preferred location for marking of the categories is on PCB layer 1 (topside) at the lower right hand segment. The preferred location for marking of the categories is on PCB layer 1 (topside) at the lower right hand segment.

7.0 BOARD/ASSEMBLY MARKING (cont.) The sequence of marking shall follow the production process: The sequence of marking shall follow the production process: i.e. halogen free (if applicable), solder alloy used for assembly, conformal coating (if applicable) Example: HF e1 XY This board marking indicates Halide-free resin board assembled with SnAgCu solder followed by Parylene conformal coating

7.0 BOARD/ASSEMBLY MARKING (cont.) Category hierarchy: If two or more solder alloys are used in assembly (i.e. Reflow and wave solder use different e category solder alloys) the category of the reflow(s) will be shown first and the wave solder category will follow. Category hierarchy: If two or more solder alloys are used in assembly (i.e. Reflow and wave solder use different e category solder alloys) the category of the reflow(s) will be shown first and the wave solder category will follow. Example: HF e1 e2 XY This board marking indicates Halide-free resin board surface mount assembled with SnAgCu with wave assembly using SnAg/SnCu/SnAgCuX solder followed by Parylene conformal coating