FDT Technology - IEC 62453 / ISA SP103 Standardized Communication Interface Between Field Devices and Systems Stefan Lugert Endress+Hauser Process Solutions on behalf of Klaus-Peter Lindner: Vice President Associations & Standardization FDT Group Brussels, Belgium www.fdtgroup.org

Welcome Stefan Lugert stefan.lugert@solutions.endress.com Endress+Hauser Process Solutions AG, Reinach, Switzerland Manager Marketing & Sales 10 years at Endress+Hauser Process Solutions Responsible for Sales of PC PS Solutions Products and Services to Endress+Hauser Sales Organisations . Pharmatex, Cork 18/09/08 Copyright FDT Group

PC Process Solutions Endress+Hauser Process Solutions AG was founded to create added value to Endress+Hauser core business by providing products, systems, services and process automation solutions based on open standards. Founded December 1999, start-up January 2000 Located in Reinach, Switzerland Currently employs more than 110 people Joint ventures of Endress+Hauser: CodeWrights, Karlsruhe, Germany (67%) Metso Endress+Hauser Technology AG, Reinach, Switzerland (50%) Open Field Communications, Morisset, Australia (70%) Pharmatex, Cork 18/09/08 Copyright FDT Group

Supply Chain Management Asset Management Process Solutions from Endress+Hauser Process Management Supply Chain Management Products Systems Competencies Process Control Plant Asset Mgmt. Inventory Control Integration Technologies Instruments E+H Solutions Applications/Solutions Customer Process Plant Production Process Asset Management Process Logistic Process Pharmatex, Cork 18/09/08 Copyright FDT Group

Agenda User requirements overview Technical concept Nested communication Application examples Standardization of FDT The FDT Group Pharmatex, Cork 18/09/08 Copyright FDT Group

General user Requirements Pharmatex, Cork 18/09/08 Copyright FDT Group

Device Integration Requirements Optimization Engineering Operations Control/Operation Communication Control application Alarms/events Process graphics 07 Configuration Parameterization Commissioning Operation Display Alarm signals Diagnosis Maintenance Calibration Controller Advanced applications Diagnosis Calibration Maintenance Process variables Time synchronization Status Field Devices Pharmatex, Cork 18/09/08 Copyright FDT Group

FDT Technology Windows® Interface The printer driver is used in different programs in the same way The printer driver contains the configuration, diagnostics and other functionalities The printer driver is developed and delivered from the printer manufacturer Pharmatex, Cork 18/09/08 Copyright FDT Group

FDT Technology FDT/DTM Interface The DTM is used in different programs in the same way The DTM contains the configuration, diagnostics and other functionalities The DTM is developed and delivered by the device manufacturer Pharmatex, Cork 18/09/08 Copyright FDT Group

General Architecture Copyright FDT Group Pharmatex, Cork 18/09/08 DTM Device Type Manager Represents the device Supplied by device vendor Frame Application Launches the DTM Supplied as part of host system Manages the device instances Pharmatex, Cork 18/09/08 Copyright FDT Group

Nested Communication with FDT Routing through system topology A DTM does not have any knowledge about the network topology A DTM must only support its own communication protocol Communication / routing through ANY network topology, no limitations Communication / routing is possible even if the underlying protocol is unknown by the engineering or standalone tool Pharmatex, Cork 18/09/08 Copyright FDT Group

Plant wide data access with FDT Over the complete network Communication driver for each protocol: AS-Interface DeviceNet FOUNDATION fieldbus HART INTERBUS IO-Link MODBUS SL/TCP PROFIBUS PROFINET I/O … Pharmatex, Cork 18/09/08 Copyright FDT Group

DTM and Frame Application Pharmatex, Cork 18/09/08 Copyright FDT Group

Example 1: Radar Level Transmitter DTM used for device calibration DTM used for configuration of linearization Pharmatex, Cork 18/09/08 Copyright FDT Group

Example 2: Valve Positioner DTM enables advanced valve diagnostics Control valve diagnostics enables better decisions for shut down planning Pharmatex, Cork 18/09/08 Copyright FDT Group

Example 3: Multivariable Transmitter DTM used to calculate coefficients for dp flow transmitter Switch Flow Measurement “On” The calculation values of the Primary Device entered here are the basis for the flow calculation Calculate and you get special parameters as result. Download parameters in device. Pharmatex, Cork 18/09/08 Copyright FDT Group

Example 4: Segment Coupler Pharmatex, Cork 18/09/08 Copyright FDT Group

Example 5: Universal Motor Controller DTM used to configure motor controller an display diagnostic information Pharmatex, Cork 18/09/08 Copyright FDT Group

Example 6: H1usb DTM Functionality Enables any FDT Frames to access FF/H1 field devices via H1usb interface Plug&Play parameterization, diagnostics and maintenance CommDTM acc. to FDT 1.2 Acts as H1 Client Live list Set/change device address Pharmatex, Cork 18/09/08 Copyright FDT Group

Basic Structure of IEC 62453 Copyright FDT Group Pharmatex, Cork Part 3xy Communication Profile Integration Part 2 Concepts and detailed description Part 4z Object Model Integration Profile Part 5xy Implementation Part 61 DTM Style Guide Pharmatex, Cork 18/09/08 Copyright FDT Group

IEC 62453 Structure Copyright FDT Group Part 1 (TR): Overview and guidance Part 2 (IS): Concepts and detailed description Part 301 (IS): Communication profile integration - IEC 61784 CPF 1 Part 302 (IS): Communication profile integration - IEC 61784 CPF 2 Part 303-1 (IS): Communication profile integration - IEC 61784 CP 3/1 and CP 3/2 Part 303-2 (IS): Communication profile integration - IEC 61784 CP 3/3, CP 3/4 and CP 3/5 Part 306 (IS): Communication profile integration - IEC 61784 CPF 6 Part 309 (IS): Communication profile integration - IEC 61784 CPF 9 Part 315 (IS): Communication profile integration - IEC 61784 CPF 15 Part 41 (TR): Object model integration profile – Common object model Part 501 (TR): Communication profile implementation - IEC 61784 CPF 1 Part 502 (TR): Communication profile implementation - IEC 61784 CPF 2 Part 503-1 (TR): Communication profile implementation - IEC 61784 3/1 and CP 3/2 Part 503-2 (TR): Communication profile implementation - IEC 61784 CP 3/3, CP 3/4 and CP 3/5 Part 506 (TR): Communication profile implementation - IEC 61784 CPF 6 Part 509 (TR): Communication profile implementation - IEC 61784 CPF 9 Part 515 (TR): Communication profile implementation - IEC 61784 CPF 15 Part 61 (TR): DTM Style Guide Pharmatex, Cork 18/09/08 Copyright FDT Group

IEC 62453 History IEC 62453 / SC65E WG4: Field Device Tools Interface IEC 62453 PAS FDT Specification was positive voted in October 2005. Establishment of IEC SC65C WG 14 Members (DE, FR, FI, Swiss, UK) Chairman: Prof. Dr. Christian Diedrich, ifak Kick Off – 31th January to 1st February 2006 Reorganization to IEC SC65E WG4 beginning of 2007 Same members and chairman Additional 3 Chinese members IEC 62453 CDV FDT Specification was positive voted in August 2008. Pharmatex, Cork 18/09/08 Copyright FDT Group

Publicly Available Standard (PAS) 62453 IEC 62453 Schedule IEC 62453 Milestones: CD 1 29 August 2006 CD 2 June 2007 CD 2 Closing date for comments 2007-09-07 CDV February 2008 FDIS December 2008 IS May 2009 Publicly Available Standard (PAS) 62453 Final Draft International Standard (FDIS) Committee Draft (CD) 2 Oct Aug Apr Feb Dec May International Standard (IS) Committee Draft for Vote (CDV) Committee Draft (CD) 1 2006 2007 2008 2009 Pharmatex, Cork 18/09/08 Copyright FDT Group

ISA SP 103 Scope 1) To form the core of the U.S. TAG to IEC SC65E WG4 and to assist TAG to select experts from the U.S. 2) To define the interfaces for both the vertical and the horizontal data flow, called Function Control and Data Access, in the framework of a Client-Server architecture. It shall allow application software and configuration tools to interact with field devices in a unified way, while hiding the manufacturer-specific interaction with devices or sub-systems in a software module. 3) This standard shall allow any field bus, device or sub-system specific software tool to be integrated as part of a universal life-cycle management tool of a plant automation system. Pharmatex, Cork 18/09/08 Copyright FDT Group

ISA SP 103 Purpose 1) To ensure the consistent management of a plant-wide control and automation technology, it is necessary to fully integrate fieldbuses, devices and sub-systems as seamless part of a wide range of automation tasks covering the whole automation life-cycle. The main aims are: Universal and central plant-wide tooling for the life-cycle management of heterogeneous fieldbus environments, multi-vendor devices and sub-systems independently of the automation domain (e.g. process, manufacturing) Integrated and consistent life-cycle data of the control system including the fieldbuses, devices and sub-systems Simple but still powerful vendor-independent integration of different automation devices and sub-systems into the life-cycle management tools of a control system. 2) The main application domains are industrial process control and manufacturing execution systems. 3) The benefits are savings in operation, engineering and maintenance of the control systems. Pharmatex, Cork 18/09/08 Copyright FDT Group

Members of ISA SP 103 Copyright FDT Group Pharmatex, Cork 18/09/08 , Rockwell , ABB , Endress+Hauser , Rockwell , Yokogawa , Saudi Aramco , Schneider , IX , Flowserve , ISA , Zhejiang University , Flowserve Pharmatex, Cork 18/09/08 Copyright FDT Group

Next Steps of ISA SP 103 Review of all parts of IEC 62453 Workshops scheduled in 2008 CDV monitoring during voting period in 2008 Review comments from CDV Pharmatex, Cork 18/09/08 Copyright FDT Group

The FDT Group The FDT Group is an open independent non-profit association of currently 61 international companies Owner of the FDT Technology Responsible for maintenance, further development, and promotion of FDT Technology Responsible for certification and compliance testing of FDT products Dedicated to establishing and maintaining FDT Technology as an international standard with broad acceptance within the automation industry Open to all companies that wish to participate Pharmatex, Cork 18/09/08 Copyright FDT Group

62 Members (Status March 2008) Pharmatex, Cork 18/09/08 Copyright FDT Group

Certification Process FDT-Conformance test based on test tool Listing at FDT Group homepage Product successfully pre-tested Check Report, issue certificate Test site FDT Group Certification Office Test report Product certificate Manufacturer Contract On request of Manufacturer Pharmatex, Cork 18/09/08 Copyright FDT Group

FDT Specification – The Key Points FDT is an interface specification for integrating device specific software components FDT specification defines mechanisms to satisfy standalone tool‘s and control system‘s requirements FDT-Specification covers use cases: Configuration Parameterization Commissioning Diagnosis Audit Trail Product documentation, application documentation Pharmatex, Cork 18/09/08 Copyright FDT Group

WIB Test Results Commissioned by WIB Performed by SHELL Global Solutions lab during Q2 and Q3 07 Compares performance of DTM and eEDDL technologies in commissioning, operation and maintenance for FF based devices Systems: Frames: Emerson, Invensys, Yokogawa Stand alone tools: PACTware, Field Mate, Field Care Devices: Positioners: Metso, Invensys, Emerson Multivariable: Yokogawa Conclusion eEDDL offers required data accessibility and functionality as used in commissioning of FF smart devices FDT/DTM offers required data accessibility and extended functionality as used in commissioning and maintenance of FF smart devices in a very effective manner. More FF devices are needed in eEDDL and in FDT/DTM The two technologies are complementary FDT is the right platform for HMI and Applications Pharmatex, Cork 18/09/08 Copyright FDT Group

FDT Group Co-Operations via ECT via ECT via ECT Pharmatex, Cork 18/09/08 Copyright FDT Group

Future Work Outlook FDT Group joined EDDL Cooperation Team (ECT) in 2007 Working Group for Field Device Integration (FDI) established Scope: Next generation of integration technology Target: One single solution for device integration satisfying process and factory automation by using the benefits both technologies: EDDL and FDT Goal: First draft specification mid 2009 Pharmatex, Cork 18/09/08 Copyright FDT Group

EDD Integration using iDTM™ iDTM™ interprets EDDs and enables integration of 3rd party devices without dedicated device DTMs using a FDT Frame Application (e.g. FieldCare) iDTM™ HART available in March 2008 iDTM™ for FOUNDATION Fieldbus and PROFIBUS to follow Pharmatex, Cork 18/09/08 Copyright FDT Group

Open access to device intelligence www.fdtgroup.org info@fdtgroup.org Thank you for your attention! Open access to device intelligence Copyright FDT Group www.fdtgroup.org info@fdtgroup.org Pharmatex, Cork 18/09/08